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Acid Plant Database August 22, 2018
Owner | BHP Billiton - Olympic Dam | |
Location |
Roxby Downs, South Australia Australia |
|
Background | 1933 - Western Mining
Corporation, Limited (WMC) formed 1979 - Western Mining Corporation Holdings, Ltd. formed as a holding company of all \wmc properties and operations 1988 - Production of uranium and copper begins at Olympic Dam |
|
Website | www.bhpbilliton.com | |
Plant | Plant No. 1 |
Plant No. 2 |
Coordinates* | - |
30º 26' 40" S, 136º 51' 45" E |
Type of Plant | - |
Metallurgical Sulphur Burner |
Gas Source | - |
Copper - Outotec Flash Furnace Elemental Sulphur |
Plant Capacity |
Original: 272 MTPD 1991: 300 MTPD |
Original:1634 MTPD |
SA/DA | - | 3/1 DA |
Status |
Shutdown 1999 Dismantled |
Operating |
Year Built | - | 1999 |
Technology | - | MECS |
Contractor | - | - |
Remarks | Plant designed to handle high strength SO2 gas using a pre-converter | 1999 -
Blower explosion 2003 - Acid cooler leak leading to a hydrogen explosion in Interpass Absorber |
Pictures | ||
General |
The Olympic Dam underground mining operation is highly mechanised, with
automated rail transportation and underground crushing. The primary method
of ore extraction is long hole open stoping with cemented aggregate fill.
This method allows for large equipment to achieve high productivity and
maximum ore recovery. Ore is hoisted to the surface where it is fed to one of two grinding circuits. After grinding, the resultant slurry passes to a flotation circuit where a series of flotation stages and a further regrinding activity produce a copper concentrate. The concentrate then passes through a leaching circuit which is principally designed to extract uranium from the copper minerals. Uranium is extracted in a solvent extraction plant, producing yellow-cake, which is subsequently calcined to produce uranium oxide concentrate and then packaged in drums for export sales. After drying, copper concentrate is fed to an Outokumpu flash furnace smelter, which produces blister copper and flash furnace slag. Blister copper is transferred to anode furnaces for fire refining. Anode copper is transported to the refinery where the ISA electro-refining process is used to produce copper cathodes. The slimes from this process are treated separately to recover gold and silver. The deposit was discovered in 1975 by Western Mining Corporation
Ltd which was looking for copper in buried sedimentary rocks. After
considering geophysical data a drill hole was sunk near a small stock water
dam known as Olympic Dam. It struck copper, and later drilling confirmed a
resource of more than 2000 million tonnes of ore containing both copper and
uranium. From 1979 the deposit was developed as a Joint Venture with British
Petroleum Ltd. In 1985 it was decided to proceed with the project, and
production commenced in 1988. |
|
References | - | |
News |
April 9, 1999 - An explosion at WMC's Olympic Dam smelter is the latest in a series of industrial accidents at the copper-gold-uranium mine A multimillion-dollar section of the smelter has been shut indefinitely following the incident caused by equipment failure, when a blower which transfers "off-gases" from the smelter to an acid plant failed. The explosion took place at about 10.30pm on Tuesday 30 March. There were no injuries, although the blast seriously damaged a building and equipment. The area was part of a $2 billion expansion unveiled by Prime Minister John Howard on Friday 26 March. WMC spokesman terry Dwyer described the explosion as a "teething problem", saying the incident would not affect other parts of the processing plant, although it would be several days before the damage and any future delays could be finally assessed. There were reports that the explosion had been felt up to 4 km away. Dr. Dennis Matthews, raised concerns about the size of the explosion affecting equipment dealing with radioactive materials. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth