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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Preface
Contents
Acid Plant Database August 23, 2015
Owner | Ballance Agri-Nutrients Co-operative Limited | |
Location |
1134 Bluff Road Awarua, Invercargill New Zealand |
|
Background |
Formerly - Southland Co-operative Phosphate Company Ltd. - SouthFert Co-operative Limited In 1996, BOP Co-operative Fertilizer Company acquired 100% of SouthFert Co-operative Limited. BOP had owned 40% of SouthFert up to that point Formerly part of BOP Fertilizer Group which consisted of BOP Fertiliser, SouthFert and Petrochem. |
|
Website | www.ballance.co.nz | |
Plant | Awarua Plant | |
Coordinates | 46° 29' 31" S, 168° 23' 7" E (Site) | |
Type of Plant | Sulphur Burning | |
Gas Source | Elemental Sulphur | |
Plant Capacity | 372 MTPD | |
SA/DA | - | |
Status | Shutdown and Dismantled | |
Year Built | - | |
Technology | - | |
Contractor | - | |
Remarks | - | |
Pictures | ||
General |
Ballance Agri-Nutrients Limited is one of New Zealand’s leading fertiliser
specialists, with manufacturing plants located in Whangarei, Mount Maunganui
and Invercargill. In addition, the company owns the ammonia-urea
manufacturing plant at Kapuni in Taranaki, and Super Air, one of the
country’s largest agricultural aviation companies. Ballance is a 100-percent farmer-owned co-operative, with some 18,000 shareholders throughout New Zealand. It was officially launched in 2001, the final step in a series of company amalgamations and alliances that saw regional fertiliser co-operatives come together under the umbrella of what was then Bay of Plenty Fertiliser. Today, Ballance is a truly national company, with staff located from the Far North to the Deep South. The company places a strong emphasis on delivering value to its shareholders and on the use of a scientific approach to plant nutrient management |
|
References | Environmental Compliance Monitoring Report, 2001/02, Environment Southland Publication No. 2002-8, July 2002 | |
News |
January 24, 2007
- Fertiliser producer Ballance Agri-Nutrients shifted two massive tanks used
for sulphuric acid storage yesterday as part of a $1.1 million environmental
project upgrade. At
the Awarua factory site, contractors Donaldson Construction and Smith Cranes
carefully moved the empty 35-tonne steel tanks, which have a capacity of
1000 tonnes of acid, to concrete pads. Operations
manager Neil Miller said that in the extremely unlikely event the tanks
failed, acid would be contained by the concrete pads and within 1.8m high
concrete walls that were being built around them.
Four other smaller tanks, built in
the 50s, were being decommissioned and would be sold off.
The project, 12 months in the
planning, was a continuation of Ballance's environmental storm water
recycling project, he said. Last
year Ballance won a top corporate award from Environment Southland for a
10-year effort to clean up its Awarua site.
"The company has spent a lot of money on proactive environment
projects. With time these changes would be forced upon us but we are doing
it beforehand," Mr Miller said. The
sulphuric acid is mixed with phosphate and made into super phosphate for
agricultural uses. Ballance also
stores acid in a much larger tank in Bluff, from which trucks transfer up to
20 loads a day in peak season. September 25, 2001 - Ballance Agri-Nutrients' Awarua fertiliser manufacturing site reopened for business yesterday, following a fire last Friday. Ballance Agri-Nutrients South Island Operations Manager, Graeme Bycroft, says fertiliser despatch and sulphuric acid production are fully operational and the Company will restart superphosphate manufacturing operations in mid-October at a slightly reduced rate. Ballance Agri-Nutrients Chief Executive Larry Bilodeau says the site has sufficient stocks of product to cover the next six weeks and two shipments of product from the Company's Northland plant will more than cover the market requirements until the Awarua plant is fully operational. An initial assessment of the fire damage has shown that the blaze damaged one end of the superphosphate plant. The fire was contained to a small area of manufacturing plant and destroyed the plants discharge stack and associated equipment. Mr Bilodeau says the Company has brought a second-hand stack and is currently shifting the temporary stack to the site. It will enable the site to restart manufacturing in mid-October while a new stack is built. He says the plant will initially run for longer hours in order to produce the same weekly fertiliser output. The plant is expected to be back to full capacity by Christmas. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth