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Handbook of Sulphuric Acid Manufacturing
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Acid Plant Database February 12, 2018
Owner | Chemtrade Logistics
Income Fund Chemtrade Refinery Services, Inc. |
|
Location |
1400 Olin Rd 77705-5754 |
|
Background |
1999
- Olin spins off its sulphuric acid operation as Arch Chemical, Inc. Formerly Peak Sulphur |
|
Website | www.chemtradelogistics.com | |
Plant | - | |
Coordinates* | 30° 2' 44" N, 94° 4' 10" W | |
Type of Plant | Acid Regeneration | |
Gas Source | Alkylation Spent Acid | |
Plant Capacity | 825 MTPD | |
SA/DA | SA | |
Emissions |
SO2: 2.2 lb/ton Short Term Limit 380.0 ton/a |
|
Status | Operating | |
Year Built | 1983 | |
Technology | - | |
Contractor | Davy | |
Remarks |
1987 - Plant converted from sulphur burner to spent acid plant by Leonard
Friedman Emission limits to be met no later than January 1, 2011 |
|
Pictures | ||
General | - | |
Reference | Consent Decree - January 2009 | |
News |
June 15, 2010
- Chemtrade Logistics Income Fund today provided an update on the situation
at its Beaumont, Texas plant following a fire at the plant on May 15, 2010.
- Chemtrade currently expects the plant to be back online before the end of
October.
May 18,
2010 - Chemtrade Logistics continues to investigate possible causes
of a weekend fire that indefinitely closed the plant.
Saturday's fire began during "startup" -- a period when workers bring the
plant back online -- after a power outage. It's a critical span of time for
any plant, industry experts say.
Chemtrade's facility, at 1400 Olin Road, caught fire about 2:30 a.m. after
strong storms knocked out power to the area, reports show.
None of the workers were injured during the fire, which Beaumont
firefighters confined to the sulphur dioxide unit before snuffing out the
flames by 3:10 a.m., reports show.
Officials with Toronto based Chemtrade and insurance adjusters were
inspecting the plant on Monday, an initial step in the company's internal
investigation into what led to the fire, company vice president and chief
financial officer Rohit Bhardwaj said.
Bhardwaj added it could be some time before the exact cause is determined.
Power outages are not uncommon at the Beaumont facility and are usually tied
to severe weather conditions, Bhardwaj said. In general, power fluctuations can cause abrupt shutdowns and
startups. Startups, or
the periods when a chemical plant is being revved back into action, is among
the most delicate periods in plant operations, said Ted Lemoff with the
National Fire Protection Association.
"The plants are designed really for a 'steady-state' operation," Lemoff
said. "You're at greatest risk when things are operating unusually."
Jerry Bradshaw, a senior lecturer with Texas A&M University's chemical
engineering department with 29 years of industry experience, likened the
difference between start-up and "steady-state" operations to driving along a
highway on cruise control compared to stop-and-go traffic.
"There's no question that startups and shutdowns are when things are most
likely to happen because you have so many things that are not in control or
where you want them to be," Bradshaw said, speaking generally of plant
operations. Chemtrade's
Beaumont facility manufactures sulfuric acid for use by plants when refining
oil. The company also cleans contaminants from used sulfuric acid for
re-use. Bhardwaj said there was
no indication when the facility would re-open. The company will continue
paying the 70 to 80 workers from the site during the shutdown.
May 17, 2010 - The Chemtrade Logistics sulphuric acid
plant in Beaumont, Texas, remained shut down following a weekend fire, an
executive with the company said on Monday.
Chemtrade was investigating the cause of the fire, and it did not know when
operations could resume, said Rohit Bhardwaj, chief financial officer.
"We really don't know a lot at this stage," Bhardwaj said.
In regards to deliveries, Chemtrade was addressing them on a
customer-by-customer basis, he said.
While Chemtrade has other plants and different inventory locations, the
possible effect on deliveries was still unknown, Bhardwaj said.
"It's really a question of how we can logistically make this all happen," he
said. The fire started at about
2:30 hours Beaumont time (7:30 GMT) on Saturday, when the plant was being
restarted after a weather-related power outage, Chemtrade said.
Following the fire, the plant was secured and safely shut down, the company
said. There were no injuries and no off-site environmental releases.
The fire was the second major accident to recently occur at the plant. In
August 2008, there was an explosion at the plant’s furnace and the
facility was down until January 2009. At the time, Chemtrade
made arrangements to ensure that customers' operations were not disrupted
while the Beaumont plant was off line. August 21, 2008 - Canadian sulphuric acid producer Chemtrade Logistics shut down its plant in Beaumont, Texas, on Thursday following an explosion, the company said. The shutdown could cause supply disruptions, said Chemtrade's chief financial officer Rohit Bhardwaj. The blast happened at about 01:20 Houston time (06:20 GMT) in the plant's furnace while the facility was being brought back on line, Chemtrade said. Earlier, the plant had been shut down for maintenance, the company said. The work, which involved replacing a heat exchanger, is not believed to have caused the explosion. Chemtrade said it did not know what caused the explosion or when the plant would return online. The Beaumont plant is the largest of Chemtrade's five sulphuric acid plants. The explosion caused no off-site environmental releases, Chemtrade said. Two workers were injured and taken to hospital. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth