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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Preface
Contents
Acid Plant Database July 2, 2015
Owner | Efremov Chemical
Plant (Efremovskij Khimicheskij Zavod) |
|
Location | Efremov Chelyabinskaya 301860 Russia |
|
Background | 1999 - becomes affiliated branch of JSC Shchekinoazot | |
Website |
http://n-azot.ru http://english.azot.net |
|
Plant | - | |
Coordinates* | 53° 16' 5" N, 38° 6' 55" E | |
Type of Plant | Sulphur Burning | |
Gas Source | Elemental Sulphur | |
Plant Capacity | 500,000 STPA (sulphuric acid and oleum) | |
SA/DA | - | |
Status | - | |
Year Built | 1982 | |
Technology | - | |
Contractor | - | |
Remarks | - | |
Pictures | ||
General | - | |
References | - | |
News |
September 30, 2014 - Since August 2014 Efremov branch of JSC
ShchekinoAzot has been one of the main large manufacturer of sulphuric acid
of high purity in Russia. It became possible due to implementing of 2 stages
of modernization.
The first stage of activities was executed as planned in the beginning
of 2014. Two new lines were installed and as a result productivity of
the department where sulphuric acid of high purity is manufactured
increased and became 44 tons per month.
It was agreed on further capacity increasing by means of creating and
including into production scheme five more new lines. The second stage
of modernization began and it finished in August, allowing to increase
manufacture index to 75 tons per month. Today the department is
working on maximal loads and one may hope that Efremov branch, having
become one of the largest manufacturers of sulphuric acid of high purity
in Russia, will satisfy the demands of enterprises situated in the
central part of Russia. Efremov chemical plant modernization plan was
supplemented with the control system of electrical energy consumption
which did not demand expenses on purposefully purchased equipment as the
equipment was installed from existing spare parts. It became being used
owing to efforts and professional skills of the staff and during 5
months of activities it gave economic benefit of 11 million 342 thousand
rubles. Control system allows to monitor parameters of gas and
electrical energy consumption and to analyze the most profitable for
every separate moment of time option of fuel consumption for the
enterprise. 11 million 318 thousand rubles is the economic effect from
modernization of the ramp extension, loading to tank-containers of oleum
and acid of “K” grade. Now from the new loading points one can dispatch
products both to cisterns, and to tank-containers. Almost all
activities on modernization of Efremov branch are aimed at decrease of
energy consumption and consequently at primecost. Factual economic
benefit from implementing modernization plan totaled 25 million 307
thousand rubles.
|
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth