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Acid Plant Database September 8, 2021
Owner | China Molybdenum Co., Ltd. |
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Location | About 110 miles
northwest of Lubumbashi in the Katanga Province Democratic Republic of the Congo |
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Background |
Former
Ownership: 57.75% Freeport-McMoRan www.fcx.com 24.75% Tenke Mining Corp. 17.5% Gecamines www.gecamines.cd 2016 - May - Freeport sells their shares to China Molybdenum 2019 - China Molybdenum buys shares from BHR Newwood DRC Holdings Ltd, Ownership: 80% China Molybdenum 20% Gecamines www.gecamines.cd |
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Website | www.cmoc.com | ||
Plant | Tenke Fungurume |
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Sulphuric Acid Plant | Liquid SO2 Plant | Plant No. 2 | |
Coordinates* | 10° 34' 4" S, 26° 11' 47.5" E | 10° 34' 32" S, 26° 11' 42" E (Site) | 10° 33' 59" S, 26° 11' 46" E |
Type of Plant | Sulphur Burning | Liquid SO2 Plant | Sulphur Burning |
Gas Source |
Elemental Sulphur Prilled Sulphur in Bags |
Elemental Sulphur Prilled Sulphur in Bags |
Elemental Sulphur Prilled Sulphur in Bags |
Plant Capacity | 600
MTPD (2009) 825 MTPD (2012) |
180 MTPD (3 trains) | 1400 MTPD |
SA/DA | 3/1 DA | - | 3/1 DA |
Emissions | - | - | SO2: 20 ppm (caustic scrubber) |
Status | Operating | Operating | Operating |
Year Built | 2009 | 2009 | 2016 |
Technology | Aker Solutions (Chemetics) | Aker Solutions (Chemetics) | Chemetics |
Contractor | BJC Construction Industries Limited (Thailand) www.bjc1994.com | BJC Construction Industries Limited (Thailand) www.bjc1994.com | Hatch |
Remarks | Power Generation: 5.5 MW | - | Project Overall Cost: $245
million Power Generation: 20 MW Caustic Scrubber |
Pictures | |||
Plant
No. 1 |
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Plant No. 2 |
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General | Tenke Fungurume is believed to be the largest undeveloped, high-grade copper/cobalt project in the world today. | ||
References | J. Spath,
"Tenke Fungurume Project Sulphuric Acid Plant", Presented at COBRAS
2009 - Congresso Brasileiro de Acido Sulfurico, Aker Solutions, September
28, 2009 K. Hayward, "Tenke Fungurume Looks to the Future with Second Sulphuric Acid Plant", Sulfuric Acid Today, Spring/Summer 2016 H. Lee and J. Wellington, "Tenke Fungurume Mining - An Update", Presented at 6th Sulphur and Sulphuric Acid 2017 Conference, Cape Town, 9-12 May 2017, The South African Institute of Mining and Metallurgy. |
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News |
August 21, 2019 - The Chinese operator of the
Democratic Republic of Congo’s largest copper producer has told employees
that it’s struggling to make money as the collapse of cobalt and copper
prices hits miners in the country.
China Molybdenum, which operates the giant Tenke Fungurume mine, said
falling metal prices combined with higher taxes and royalties, and rising
costs meant it was now in a “deficit zone.” The company said it had also
been hit by problems with production equipment.
“In the first half, the company did not achieve its production
targets,” its Tenke Fungurume Mining unit said in the letter seen by
Bloomberg News. “In addition, the metal prices, copper and cobalt, are at
the lowest level. The company is in a deficit zone.”
China Molybdenum’s warning to employees comes as Congo’s entire
extractive industry is under pressure after a revised mining code was signed
into law in March last year, raising taxes and canceling a clause that would
have protected producing mines against fiscal changes for another decade.
The government then imposed a 10% royalty tax on cobalt producers eight
months later. Glencore Plc said
earlier this month that it will shutter its Mutanda project for about two
years in a bid to put a floor under the cobalt market, which has seen prices
fall more than 70% since April last year.
Those setbacks highlight how quickly cobalt has shifted from a prized
asset to a headache. After quadrupling in two years, prices have collapsed
to the lowest since 2016 as new supplies pour into the market. The copper
price has dropped by about 5% over the past year.
“Despite the adverse environment and difficulties painted above, in
order to preserve jobs and keep current benefits, the new management team,
with the support of shareholders, has developed a business revitalization
and development plan to face the risks,” China Molybdenum’s unit said. January 22, 2017 - China Molybdenum Co Ltd (CMOC) said on Sunday it had signed an agreement with Chinese private equity firm BHR to support BHR’s acquisition of a 24 percent stake in Democratic Republic of Congo’s massive Tenke copper mine. Congo’s mining minister Martin Kabwelulu, meanwhile, confirmed CMOC had become the majority owner of Tenke after state miner Gecamines dropped its objections to CMOC’s purchase in May of a 56 percent stake from Freeport McMoRan Inc for $2.65 billion. Gecamines, which holds a 20 percent stake in Tenke, one of the world’s largest copper mines, also dropped its objections to BHR’s purchase of a minority stake from Canada’s Lundin Mining in November for about $1.14 billion, Kabwelulu told Reuters. Gecamines had previously argued that it had a right to pre-empt the deals. Its representatives could not be immediately reached for comment and it was not clear what compensation, if any, the company had received. “CMOC will provide financial guarantees and other assistance to BHR to ensure that BHR’s acquisition of Lundin’s 24 percent indirect stake in (Tenke) completes successfully in a timely manner,” CMOC said in a statement. It added that as part of the agreement CMOC would have the right to purchase BHR’s stake at a pre-agreed price if BHR left the project. Congo is Africa’s largest copper producer, mining about 1 million tonnes of the metal in 2014 and 2015. Tenke has proven and probable reserves of 3.8 million tonnes of contained copper, according to CMOC. November 15, 2016 - Lundin Mining Corp. is selling its stake in TF Holdings, owner of the Congolese Tenke mine, to a Chinese private equity firm for $1.5 billion, as part of a transfer of ownership of the mine to Chinese companies. The Toronto-based zinc, copper and nickel producer said Tuesday it has a definitive agreement to sell its 30 per cent indirect interest in the Bermuda holding company that owns an 80 per cent stake in Tenke Fungurume Mining. As part of the deal with China’s BHR Partners, Lundin waived its right to acquire Freeport McMoRan’s majority stake in the holding company. Freeport announced in May it had reached a deal to sell its 56 per cent interest in the company to China Molybdenum Co. for US$2.65 billion. May 9, 2016 - US miner Freeport-McMoRan has agreed to sell its majority stake in the Tenke Fungurume copper project in the Democratic Republic of Congo to China Molybdenum for US$2.65 billion in cash, handing the Chinese company one of the world’s most prized copper assets. The deal marks China Molybdenum’s second back-to-back acquisition in as many weeks and is a big vote of confidence in copper, which many see as a bright spot among base metals. It is also the biggest copper deal since Glencore sold its Las Bambas copper mine in Peru for US$6 billion in 2014. China Molybdenum’s decision comes just days after Rio Tinto gave the green light for a US$5.3 billion expansion of the Oyu Tolgoi copper mine in Mongolia. Even though copper is languishing near its lowest price in seven years due to a supply glut, the recent corporate activity is a sign that some investors are willing to the call the bottom on the commodities cycle. Freeport, like other big miners, has been selling assets to cut debt, while China has been snapping up commodity assets around the world to feed its massive economy. The deal takes China’s announced outbound merger and acquisition tally to about US$100 billion so far this year, just shy of the record US$104 billion for all of last year. Freeport, the world’s biggest listed copper producer, has debt of nearly US$21 billion. It is also has one of the world’s largest copper-cobalt deposits. Since start of this year, it has sold about US$4 billion worth of assets. “We are committed to our immediate objective of reducing debt while retaining a large portfolio of high quality assets and resources and a leading position in the global copper industry,” Freeport chief executive Richard Adkerson said in a statement. China Molybdenum chairman Li Chaochun said Tenke was a “renowned copper and cobalt mine that is uniquely large-scale, low-cost and long-lived”. “Tenke is well positioned to generate strong cash flow throughout the commodity cycle and, by virtue of its substantial mineral endowment, to continue producing high-grade copper for decades to come,” he said in a statement. “In addition, as a leading cobalt producer, Tenke positions [China Molybdenum] to benefit from the highly favourable near-term and long-term fundamentals of the cobalt market.” The Chinese company said it expected the transaction would be completed in the fourth quarter of this year. China Molybdenum shares were suspended on Monday, ahead of the release of an announcement. The shares fell 4.7 per cent in Hong Kong before they were halted. Tenke Fungurume, in the southern Congolese copper belt, is one of the largest copper deposits in the world. Producing since 2009, it is 56 per cent owned by Freeport, with a 24 per cent stake held by Canada’s Lundin Mining and a 20 per cent stake by Gecamines, Congo’s state mining firm. China Molybdenum agreed last month to pay US$1.5 billion to buy Anglo American’s niobium and phosphates business in Brazil. Freeport also said it had agreed to negotiate exclusively with China Molybdenum for the sale of its interests in Freeport Cobalt, including the Kokkola cobalt refinery in Finland and the Kisanfu exploration project in Congo. April 22, 2009 - With copper cathode production under way at Freeport-McMoRan Copper & Gold's giant copper/cobalt project in the Democratic Republic of Congo (DRC), the company is now looking at options for expanding the operation. The first copper at the Tenke Fungurume project was produced in March, and the first shipment of cathode was scheduled to leave the site by truck on Wednesday, Freeport CEO Richard Adkerson told analysts and investors on a conference call. The focus is now on completing the cobalt and acid plants at the operation, which will ramp up to its full annual capacity of 250-million pounds of copper and 18-million pounds of cobalt in the second half of 2009. By March 31, $1,6-billion of the $1,75-billion capital cost of the first phase of the project had been incurred. However, Freeport has consistently said that it has high hopes for significant expansions and even additional projects at the site. At the end of 2008, the reserves at Tenke stood at 119-million tons, at 2,6% copper and 0,35% cobalt, for 5,9-billion pounds of copper and 0,7-billion pounds of cobalt. April 23, 2008 - The Tenke Fungurume copper/cobalt project in the Democratic Republic of Congo (DRC) may cost around $1,9-billion to build, nearly double an October estimate of $1-billion, US miner Freeport-McMoRan Copper & Gold said on Wednesday. Freeport operates the project and owns an effective 57,75% stake, while Vancouver-based Lundin Mining holds 24,75% and DRC State-owned miner Gecamines owns the balance. The new cost estimate, prepared this month, included an additional $385-million in cost escalations, $170-million as a result of scope changes and $170-million for additional infrastructure, CEO Richard Adkerson said. Miners around the world are rushing to bring new mines into production and expand existing ones, to take advantage of record metals prices. However, rising costs for equipment, fuel and labour mean that capital projects are becoming increasingly expensive. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth