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DKL Engineering, Inc.
		
Handbook of Sulphuric Acid Manufacturing
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Sulphuric Acid 
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Acid Plant Database July 21, 2010
| Owner | Horsehead Corporation | 
  | 
  
| Location | 
	300 Frankfort Road Monaca, Pennsylvania USA 15061  | 
  |
| Background | 
	Horsehead Corporation formed in 2003 
	Formerly  | 
  |
| Website | www.horseheadcorp.com | |
| Plant | - | |
| Coordinates* | 40° 40' 17" N 80° 20' 17" W | |
| Type of Plant | Metallurgical | |
| Gas Source | ZInc | |
| Plant Capacity | - | |
| SA/DA | - | |
| Status | Operating | |
| Year Built | - | |
| Technology | - | |
| Contractor | - | |
| Remarks | Conveniently positioned with access to road, rail and river transportation, Horsehead’s Monaca plant operates as the country’s largest zinc smelter. Located 28 miles north of Pittsburgh, this electrothermic zinc smelter is the result of a company experiment conducted in the 1920's to produce zinc oxide. Since that time, the Beaver County operation has been expanded and modernized. Recognized as the world’s largest user of recycled zinc-bearing materials in its manufacturing process, Horsehead's Monaca location produces primarily zinc metal and zinc oxide. | |
| Pictures |    ![]()  | 
  |
| General | 
	Horsehead are the largest zinc producer in the United States and the 
	leading manufacturer of value-added zinc products including zinc oxide and 
	zinc powder. Leading the industry as an integrated producer as well as the 
	world's largest producer of zinc from recycled sources, Horsehead's 
	electrothermic smelting facility, the only one of its type in the Western 
	Hemisphere, provides unique capabilities allowing it to utilize the most 
	diverse range of zinc-bearing feed materials. Horsehead has operations strategically located throughout the USA with facilities in Bartlesville,OK, Beaumont,TX, Calumet,IL, Monaca,PA, Palmerton,PA and Rockwood,TN.  | 
  |
| References | - | |
| News | - | |
MTPD - Metric Tonne per Day           
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per 
Annum
SA - Single Absorption
DA - Double Absorption  
* Coordinates can be used to 
locate plant on Google Earth