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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

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Handbook of Sulphuric Acid Manufacturing
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Preface
Contents
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Sulphuric Acid Decolourization
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Preface
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Process Engineering Data Sheets - PEDS
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Introduction

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Preface
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Sulphuric Acid Plant Specifications
 

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Acid Plant Database September 13, 2011

Owner JSC SUMZ - Sredneuralsky Copper Smelter

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Location Revda Town
Sverdlovsk Region
Russia  623282
Background Subsidiary of the Ural Mining and Metallurgical Company (UMMC)
Website www.sumz.umn.ru
Plant Plant No. 1 Plant No. 2
Coordinates*

SUMZ 1 - 56° 51' 14" N, 59° 54' 8" E
 SUMZ 2 - 56° 51' 12.5" N, 59° 54' 8" E
SUMZ 3 - 56° 51' 9" N, 59° 53' 34" E
SUMZ 4 - 56° 51' 9" N, 59° 53' 36" E
SUMZ 5 - 56° 51' 11.5" N, 59° 53' 24" E
SUMZ 6 - 56° 51' 11.5" N, 59° 53' 27" E

Type of Plant Metallurgical Metallurgical
Gas Source Copper
Vanyukov Furnace
Copper
Vanyukov Furnace
Plant Capacity 1575 MTPD 1575 MTPD
SA/DA DA DA
Status Operating Operating
Year Built - -
Technology - -
Contractor - -
Remarks - -
Pictures JSC-SUMZ-1.jpg (221137 bytes)  JSC-SUMZ-2.jpg (190884 bytes)   JSC-SUMZ-3.jpg (196438 bytes)     
General Sredneuralsky copper smelting plant (SUMZ) was put into operation in June 1940, a year before WW II. From a comparatively small factory it became a large chemical and metallurgical paying business in 60's-80's. In 1963 sulphuric acid shop started up. Later the enterprise became the largest one in the Russian copper branch. Sulphurous gases apart from metallurgical production have become basic raw material.
The double superphosphate shop (DSS), the largest in the country, started up in SUMZ in the middle of seventieth. For production of the superphosphate the sulfuric acid is used. The double superphosphate shop supplied agriculture in Siberia, Kazakhstan and the Far East by phosphoric fertilizers in those years.
During the economic crisis productive capacity of the DSS stood idle. There was a serious threat of loss of workplaces. The factory experts mastered a new kind of production. It was sodium tripolyphosphate. Today the production of the shop is competitive both in Russia and in foreign markets.
In the beginning of 80's SUMZ began reconstruction of the copper-smelting furnace, which allows complete utilization of the sulphur gases. Difficult economic situation at the beginning of Perestroika did not allow rapid completion of the Vanukov furnace. Despite the difficulties SUMZ experts received the first tons of matte under new technology of copper smelting in a liquid bath (Vanukov Furnace), which is the pride of the plant today. Four years ago the Degtyarsk mine exhausted the only supplier on that time. The SUMZ dressers first in our country have begun to process the waste slag. We are planning twice to increase the volume of the slag processing in 2000
References -
News News reel footage of plant www.net-film.ru

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth