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Acid Plant Database September 18, 2015
Owner | Lucite International, Inc. | |
Operator | E.I. DuPont de Nemours & Company | |
Location |
2665 Fite Road Memphis, Tennessee USA 38127 |
|
Background | E.I. DuPont de Nemours & Company
|
|
Website | ||
Plant | - | |
Coordinates* | 35° 16' 8" N, 89° 58' 37" W | |
Type of Plant | Acid Regeneration | |
Gas Source | Spent acid from MMA process | |
Plant Capacity | 680 MTPD | |
SA/DA | DA - Retrofit 2006 | |
Emissions | - | |
Status |
Operating |
|
Year Built | 1972 | |
Technology | - | |
Contractors | - | |
Remarks | 1975-1978 - Plant
modified to increase production 1996 - Converter replaced 2006 - Plant converted from single to double absorption at a cost of ~$16 million - New stainless steel converter - 4 new gas-gas heat exchangers - New anodically protected acid cooler - New intermediate absorption tower |
|
Pictures | ||
General | - | |
Reference | - | |
News |
May 25, 2010 - Potentially dangerous chemical fumes at the Lucite
International plant near Millington led to the evacuation of businesses and
residences along Highway 51 and Fite Road Tuesday morning. May 29, 2009 - On November 11, 2008, Mitsubishi Rayon Co., Ltd. announced its intention to purchase Lucite International Group Limited of the United Kingdom, and to convert the company into a consolidated subsidiary of Mitsubishi Rayon. We herewith announce that all procedures required for the said purchase and the inclusion of Lucite International in the Company’s scope of consolidation were completed on May 28, 2009. The acquisition of Lucite International will make Mitsubishi Rayon into the leading company in the world MMA monomer market, and it constitutes the first step in expanding the Company’s core business, which is a priority issue under our current medium-term plan for three years to March 2011. Mitsubishi Rayon will become the sole possessor of the world’s current three main technologies for MMA production, and the Company will be the largest maker of MMA monomer with a balanced production structure encompassing the United States, Europe, and East Asia. Thanks to this production system and its superior technology, including the new ethylene process (Alpha technology) of MMA production, the Company will be well-placed to satisfy all its customers’ needs, thereby achieving growth. The assets and liabilities held by Lucite International will be included on the balance sheet of Mitsubishi Rayon for the settlement of accounts, on a consolidated basis, as of June 30, 2009, the end of the first quarter of fiscal 2009 (the business year ending March 31, 2010). However, profits and losses recorded by Lucite for the first quarter will be excluded from the income statements of Mitsubishi Rayon on a consolidated basis. April 13, 2009 - China’s competition
authorities are holding up the takeover of UK acrylics maker Lucite by a
Japanese materials group, the Financial Times
reported. Mitsubishi Rayon had agreed to acquire Lucite for US$1.6 billion
in November and had expected to complete the deal by January. However,
sources told the paper that China’s Ministry of Commerce (MofCom) has
withheld approval for the acquisition, making it the only global antitrust
regulator to not approve the deal. While neither Mitsubishi Rayon nor Lucite
are based in China, both companies have sales and manufacturing in in the
country, thus requiring MofCom approval for any takeover. November 11, 2008 - The Board of Lucite International Group Limited ("Lucite" or the "Company"), has announced that the Company is to be acquired by Mitsubishi Rayon Co., Ltd. ("Mitsubishi Rayon") for a total cash consideration of approximately $1.6 billion. The acquisition, which is subject to approval by the relevant regulatory authorities, is expected to be completed by the end of January 2009. Lucite is the world's leading manufacturer of methyl methacrylate (MMA) and owner of the globally renowned Lucite® and Perspex brands®. The Company was formed from an amalgamation of the acrylics businesses of ICI and DuPont in 1993 and has been majority owned by the private equity investor, Charterhouse Capital Partners LLP, since 1999. Lucite owns the new low cost and proprietary MMA production route, known as Alpha technology. The Company has invested in the development of this new technology, which fundamentally changes the economics of MMA manufacturing, and the first Alpha plant has begun to manufacture MMA in Singapore in the last few days and will be fully operational by the end of this year. The acquisition will make Mitsubishi Rayon the global leader in this market and confirms its position as the leading acrylics manufacturer in the fast growing Asian markets. The acquisition will lift Mitsubishi Rayon’s annual sales to approximately ¥600 billion, putting it well on the way towards achieving its target of ¥1 trillion annual sales. In the year ended 31 December 2007, Lucite generated revenues of £849 million and earnings before interest, tax, depreciation and amortisation (EBITDA) of £114 million. October 17, 2005 - The Justice Department and the Environmental Protection Agency have reached a major Clean Air Act (CAA) settlement with Lucite International, Inc. (Lucite) requiring the chemical manufacturer to install pollution controls on three emission sources at its Memphis, Tennessee plant, which will eliminate 6,500 tons of pollution each year. Under the terms of the settlement announced today, Lucite will install an estimated $16 million worth of new pollution controls, in addition to paying a civil penalty of $1.8 million and performing a supplemental environmental project worth $1.3 million. The federal government alleged that the company violated CAA provisions of the New Source Performance Standards (NSPS), the National Emission Standards for Hazardous Air Pollutants (NESHAPs), and the Protection of Stratospheric Ozone. Today's settlement resolves allegations that the company violated the CAA at its Memphis facility. "The settlement announced today demonstrates our commitment to aggressively enforcing the laws that protect our environment and our citizens," said Kelly A. Johnson, Acting Assistant Attorney General for the Justice Department's Environment and Natural Resources Division. "This agreement will significantly improve the air quality for the people of Tennessee." Lucite will install a $16 million dual absorption control system on its Sulfuric Acid Regeneration Unit, which will result in the elimination of approximately 2,500 tons of sulfur dioxide (SO2) emissions per year, to comply with NSPS standards. In addition, Lucite will implement a supplemental environmental project to reroute emissions from two other plant emission sources. This will result in a 90% reduction of previously permitted emissions from these sources. Implementation of this project will cost Lucite approximately $1.3 million. "The people of Tennessee and others downwind of this facility will soon benefit from this settlement," said Granta Y. Nakayama, Assistant Administrator of EPA's Office of Enforcement and Compliance Assurance. "Reducing harmful emissions from Lucite's Memphis facility is a major step toward achieving cleaner air." "As a result of the settlement, Lucite will reduce emissions of pollutants that contribute to acid rain, cause severe respiratory problems and exacerbate cases of childhood asthma, which are of great concern to EPA," said Jimmy Palmer, EPA Regional Administrator in Atlanta. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth