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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

Introduction
General
Equipment Suppliers
Contractor

Instrumentation
Industry News
Maintenance
Acid Traders
Organizations
Fabricators
Conferences

Used Plants
Intellectual Propoerty
Acid Plant Database
Market Information
Library

Technical Manual

Introduction
General

Definitions
Instrumentation
Plant Safety
Metallurgial Processes
Metallurgical
Sulphur Burning
Acid Regeneration
Lead Chamber
Technology
Gas Cleaning
Contact
Strong Acid
Acid Storage
Loading/Unloading

Transportation
Sulphur Systems
Liquid SO2
Boiler Feed Water
Steam Systems

Cooling Water
Effluent Treatment
Utilities
Construction
Maintenance
Inspection
Analytical Procedures
Materials of Construction
Corrosion
Properties
Vendor Data

DKL Engineering, Inc.

Handbook of Sulphuric Acid Manufacturing
Order Form
Preface
Contents
Feedback

Sulphuric Acid Decolourization
Order Form
Preface
Table of Contents

Process Engineering Data Sheets - PEDS
Order Form
Table of Contents

Introduction

Bibliography of Sulphuric Acid Technology
Order Form

Preface
Contents

Sulphuric Acid Plant Specifications
 

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Acid Plant Database October 29, 2011

Owner Mopani Copper Mine PLC

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Location Kitwe, Zambia
Background

73.1% Glencore www.glencore.com
16.9% First Quantum
www.first-quantum.com
10% ZCCM
www.zccm-ih.com.zm  

Website www.glencore.com
www.zccm-ih.com.zm  
Plant -
Coordinates*

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Type of Plant Metallurgical
Gas Source

Cobalt

Plant Capacity 244 MTPD
SA/DA -
Status -
Year Built -
Technology MECS
Contractor MECS Enterprises Private Limited  (MEPL)
Remarks

MEPL is executing 244 MTPD of sulfuric acid plant based on off-gases coming out from the Cobalt roaster. Technology for this plant is from MECS Inc of USA. This is a total turnkey project consisting of gas cleaning plant followed by contact section including civil works, acid storage & acid loading system.  MEPL will be using MECS proprietary DynaWave® gas scrubbing system for gas cleaning plant & Anodically Protected Coolers for acid cooling. MEPL is targeting to complete the project of such a large magnitude & complexity in a record time of 16 months.

Pictures -
General Mopani Copper Mine is an integrated copper and cobalt producer located in the Copperbelt of Zambia. Mopani's operations consist of four underground mines, a concentrator and a cobalt plant in the town of Kitwe and an underground mine, concentrator, smelter and refinery in the town of Mufulira. The capacity of the Mufulira Copper Smelter is being expanded in a phased approach to 870,000 tons of concentrate by the end of 2010. The current capacity with the new Isa smelt furnace is 650,000 tons of concentrate.
Also, the company has four SXEW plants (Solvent Extraction and Electrowinning), two at Mufulira and two at Nkana. The feed is sourced from both in-situ leaching, vat leaching and heap leaching. The copper cathode production from the SXEW plants is currently 75,000 tons, which is being expanded to 100,000 tons by the end of 2008.
References -
News -

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth