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Handbook of Sulphuric Acid Manufacturing
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Acid Plant Database May 17, 2021
Owner |
Mosaic Company Mosaic Fertilizer Company |
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Location |
3200 Highway 60 West |
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Background |
Formerly - Seminole Fertilizer Corporation 1989 - Tosco Corporation acquires Seminole Fertilizer 1993 - Cargill Fertilizer, Inc. acquires Seminole Fertilizer |
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Website | www.mosaicco.com | |||
Plant | Bartow Facility | |||
No. 4 Plant | No. 5 Plant | No. 6 Plant | ||
Coordinates | 27° 54' 28" N, 81° 55' 5" W | 27° 54' 30" N, 81° 55' 4" W | 27° 54' 25" N, 81° 55' 3" W | |
Type of Plant | Sulphur Burning | Sulphur Burning | Sulphur Burning | |
Gas Source | Elemental Sulphur | Elemental Sulphur | Elemental Sulphur | |
Plant Capacity | 2600 STPD | 2600 STPD | 2600 STPD | |
SA/DA | DA | DA | DA | |
Emissions |
SO2: 4 lb/ton, 433.3 lb/h, 1898 ton/a |
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Status | - | - | - | |
Year Built | - | - | - | |
Technology | - | - | - | |
Contractor | - | - | - | |
Remarks | Plant equipped with MECS HRS installed in 1992 | Plant equipped with MECS HRS installed in 1992 | Plant equipped with MECS HRS installed in 1992 | |
Pictures | ||||
General | January 1, 2011 - Most of more than 100 fellow
employees raised a hand at Scott Marshall Smith’s retirement party to
confirm that they were not yet born when he started working at Mosaic in
Bartow. The Lake Wales resident was
around long enough to witness six name changes at Mosaic’s Bartow plant, one
of the world’s largest producers of phosphate and potash. Smith
retired on the 57th anniversary of his hire date in 1953 to much fanfare and
smiles from co-workers. The plant
once employed up to 1,200 employees, but thanks to technological
improvements, now 373 workers toil at a 15 times larger plant. Prior to automation, and since Smith started as a sulfuric operator
testing and filtering sulfur, the 550-ton sulfuric acid plant has grown to
three 2,500-ton sulfuric acid plants on the 100-acre site, surrounded by
10,000 acres of company owned reclaimed land and mines. The retiree witnessed those technological changes first hand. The
employees originally counted on pneumatic air tubes to help operate the
plant. Now computers run the process.
When the 19-year-old started, safety glasses, steel toed boots and
protective headgear were not required on the job.
“There was an operator for every little job,” said Smith, “and many jobs
were combined into one.” Plant
Manager Jeff Golwitzer said the plant became much more productive and
efficient during Smith’s tenure in order to compete with companies hiring
overseas workers at lower wages. “I
just changed with the times,” said Smith. “I never did mind coming to work.
“If I did, I would have left.”
Before safety gear became mandatory, employees didn’t punch a time clock at
the phosphate plant.
“We’d trade off if we needed some time off,” said Smith. “They were
just happy we got the job done, no matter who did the work. We’d even sign
each other’s names.” Times also
changed outside the workplace and in Polk County.
“People were more friendly,” said the 76-year-old. “You knew your
neighbors much more then. “We didn’t
lock the house and left the car keys in the car, but you couldn’t do that
now.” Smith is married to Carolyn, father to Scott Jr., and grandfather
to Scott III, Julie and Jonathan. So
why did the fisherman and clay target sportsman stay at one job?
At first he intended to get “a real job” when he turned the required 21
years old to work for the telephone or power company.
After working at Publix and for the school board, Smith started out earning
$1.67 per hour at the phosphate plant.
“I was paid a fair wage and had job security and stability,” said Smith.
While Smith worked more than a half century at the same place, he’s not an
atypical Mosaic employee. The
average employee at the Bartow plant has been on the job for 18 years and is
55 years old.
Hank Crowley worked with Smith.
“Sometimes you spend more time with the employees than you do with your
family,” said Crowley. Bill Scott is
a 33 year vet at Mosaic. “He’s like
a fixture,” Scott said about Smith. “It’s kind of like having your family
and your grandfather out here.”
Fellow employees seemed in awe of Smith’s endurance and fitness. Plant
manager Golwitzer first met his co-worker in the on-site gym. Several fellow
workers smiled when they talked about chasing Smith up the facility’s many
stairways. Bernie Kerber has worked with phosphate and Smith for 34 years.
“No way, I’m not in half as good shape,” said Kerber. Most who
spoke said they hope to be as healthy when they choose to retire.
Golwitzer presented the retiree with several awards, framed photographs and
presented a slide show.
“With his dedication and fortitude, he’s an inspiration for all of
us,” said Golwitzer |
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References | - | |||
News |
October 1, 2015 -
EPA and the U.S. Department of Justice announced a settlement with Mosaic
Fertilizer, LLC that will ensure the proper treatment, storage, and disposal
of an estimated 60 billion pounds of hazardous waste at six Mosaic
facilities in Florida and two in Louisiana. The settlement resolves a series
of alleged violations by Mosaic, one of the world’s largest fertilizer
manufacturers, of the federal Resource Conservation and Recovery Act (RCRA),
which provides universal guidelines for how hazardous waste must be stored,
handled and disposed. The 60 billion pounds of hazardous waste addressed in
this case is the largest amount ever covered by a federal or state RCRA
settlement and will ensure that wastewater at Mosaic’s facilities is
properly managed and does not pose a threat to groundwater resources.
October 10, 2009 - Mosaic Fertilizer agreed this week to give up its permit for a now-closed sulfuric acid production plant in Mulberry in partial settlement of a Clean Air Act action filed in federal court in New Orleans. It did not, as the Associated Press erroneously reported, agree to close its Bartow chemical plant, which remains in operation. The confusion, according to Russell Schweiss, public affairs manager for Mosaic, came from a reference to the Mulberry plant as being “near Bartow.” Mosaic shut down the Mulberry plant in 2008, Schweiss said. Mosaic, which has its corporate headquarters in Plymouth, Minn., is the last phosphate company still operating in Polk County. In the settlement, the company agreed to spend about $30 million to improve air pollution controls at its sulfuric acid plant near Baton Rouge, La., as well as to give up its permit for the Mulberry plant. Since that plant is closed, the settlement has no effect on any Mosaic opertions in Florida, Schweiss said. He said the upgrades at the Louisiana plant will include state-of-the-art scrubbers to capture sulfur dioxide emissions. The agreement also requires Mosaic to pay a $2.4 million civil penalty. Sulfur dioxide is emitted in the production of sulfuric acid, and in sufficient concentrations, can cause respiratory problems.
October 5, 2009
- Plymouth-based fertilizer giant Mosaic reported sharply lower profits for
the first quarter amid a global sales slowdown of crop nutrients. In a
release issued after trading closed Monday, the company reported sales of
$1.46 billion, or 66 percent below last year's first quarter sales of $4.32
billion. Earnings of $100.6 million for the quarter ending Aug. 31 were 92
percent below last year's $1.18 billion and amounted to 23 cents per share.
Analysts had expected earnings of 35 cents per share on sales of $1.54
billion. Sharp increases in fertilizer costs beginning last year,
along with falling prices for some key agriculture commodities and the
global recession, have thrown fertilizer sales into a tailspin. Mosaic's
industry rival, PotashCorp. of Saskatchewan, Inc., has scaled back its
financial guidance several times this year. Mosaic, which
produces fertilizer ingredients potash and phosphate, earlier this year
declined to issue guidance "until market conditions normalize" on
significant aspects of its business, including potash sales volumes and
selling price. Cargill, the agribusiness titan and majority
owner of Mosaic, warned in August that earnings had dropped at Mosaic. That
same month, Mosaic officials said potash sales had fallen 35 to 40 percent,
and phosphate sales were off 15 to 20 percent. The company's long-term
outlook remains positive because global demand for food, and thus the
fertilizer needed to grow it, remains strong and rising. Projections of both
population and calorie consumption show that farmers around the world must
sharply increase their production to feed the planet. "Phosphate
fundamentals have improved," said James T. Prokopanko, company president and
CEO. "The potash market is evolving and we expect strong demand in calendar
year 2010 for both nutrients."
October 5, 2009 - A Minnesota-based company accused of violating
the Clean Air Act has agreed to spend about $30 million to improve air
pollution controls at its sulfuric acid production plant in Louisiana.
A settlement agreement filed Monday in a New Orleans federal court also
calls for Mosaic Fertilizer of Plymouth, Minnesota, to pay a $2.4 million
civil penalty. The Justice Department and U.S. Environmental
Protection Agency says Mosaic agreed to install equipment that will limit
sulfur dioxide emissions at its plant in Uncle Sam, Louisiana, and will
permanently cease sulfuric acid production at its plant in Bartow, Florida. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth