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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

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Acid Plant Database  November 3, 2015

 

Owner Mosaic Company
Mosaic Fertilizer, LLC

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Location State Road 60 - East of Mulberry
Mulberry, Polk County, Florida
Background Formerly Mulberry Phosphates, Inc.
Website www.mosaicco.com
Plant Mulberry
Coordinates* 27° 53' 16" N,  81° 56 '49" W
Type of Plant Sulphur Burning
Gas Source Elemental Sulphur
Plant Capacity 1700 STPD
SA/DA DA
Emissions SO2: 4 lb/ton, 283.3 lb/h
Acid Mist: 0.15 lb/ton, 10.6 lb/h
NOx: 0.12 lb/ton, 15.0 lb/h, 65.7 ton/a
Opacity: < 10%
Status Shutdown - Demolished
Year Built -
Technology -
Contractor -
Remarks -
Pictures    
General -
References -
News October 1, 2015 - EPA and the U.S. Department of Justice announced a settlement with Mosaic Fertilizer, LLC that will ensure the proper treatment, storage, and disposal of an estimated 60 billion pounds of hazardous waste at six Mosaic facilities in Florida and two in Louisiana. The settlement resolves a series of alleged violations by Mosaic, one of the world’s largest fertilizer manufacturers, of the federal Resource Conservation and Recovery Act (RCRA), which provides universal guidelines for how hazardous waste must be stored, handled and disposed. The 60 billion pounds of hazardous waste addressed in this case is the largest amount ever covered by a federal or state RCRA settlement and will ensure that wastewater at Mosaic’s facilities is properly managed and does not pose a threat to groundwater resources.  The 60 billion pounds of hazardous waste is based on the combined amount of corrosive wastewaters that will be treated at terminal closure of the facilities. Mosaic is one of the fertilizers industry’s best performers in its ability to reduce large volumes of corrosive wastewater in its phosphogypsum stack systems. In addition to recovering valuable phosphate and other compounds, Mosaic is able to reduce terminal closure costs while ensuring that its phosphogypsum stack systems are operated in an environmentally safe manner.  Four Mosaic facilities (New Wales, Bartow, Riverview in Florida and Uncle Sam in Louisiana) will continue to produce phosphoric acid and actively utilize its phosphogypsum stack systems. Mosaic is in the closure process for the Green Bay Complex and South Pierce facility in Florida, and the Faustina facility in Louisiana. However, Faustina will continue to manufacture ammoniated fertilizer. Mosaic operated a small sulfuric acid plant at the Mulberry facility in Florida for a short time. The Mulberry sulfuric acid plant was closed around 2008 and there are no obligations regarding this site in this settlement.  Mosaic has been making major improvements at all its facilities and completed several notable projects: installation of state-of-the-art elementary neutralization units to improve the management of sulfuric acid waste streams, upgrading air scrubbers at its granulation and phosphoric acid plants, and installing automated spill and leak detection systems. All of these projects have been closely monitored by Florida Department of Environmental Protection, and Louisiana Department of Environmental Protection, who provided valuable expertise at each step of the process.

October 10, 2009
- Mosaic Fertilizer agreed this week to give up its permit for a now-closed sulfuric acid production plant in Mulberry in partial settlement of a Clean Air Act action filed in federal court in New Orleans.  It did not, as the Associated Press erroneously reported, agree to close its Bartow chemical plant, which remains in operation.  The confusion, according to Russell Schweiss, public affairs manager for Mosaic, came from a reference to the Mulberry plant as being “near Bartow.”   Mosaic shut down the Mulberry plant in 2008, Schweiss said.  Mosaic, which has its corporate headquarters in Plymouth, Minn., is the last phosphate company still operating in Polk County.  In the settlement, the company agreed to spend about $30 million to improve air pollution controls at its sulfuric acid plant near Baton Rouge, La., as well as to give up its permit for the Mulberry plant.  Since that plant is closed, the settlement has no effect on any Mosaic opertions in Florida, Schweiss said.   He said the upgrades at the Louisiana plant will include state-of-the-art scrubbers to capture sulfur dioxide emissions.  The agreement also requires Mosaic to pay a $2.4 million civil penalty.  Sulfur dioxide is emitted in the production of sulfuric acid, and in sufficient concentrations, can cause respiratory problems.

October 5, 2009 - Plymouth-based fertilizer giant Mosaic reported sharply lower profits for the first quarter amid a global sales slowdown of crop nutrients.  In a release issued after trading closed Monday, the company reported sales of $1.46 billion, or 66 percent below last year's first quarter sales of $4.32 billion. Earnings of $100.6 million for the quarter ending Aug. 31 were 92 percent below last year's $1.18 billion and amounted to 23 cents per share.  Analysts had expected earnings of 35 cents per share on sales of $1.54 billion.  Sharp increases in fertilizer costs beginning last year, along with falling prices for some key agriculture commodities and the global recession, have thrown fertilizer sales into a tailspin. Mosaic's industry rival, PotashCorp. of Saskatchewan, Inc., has scaled back its financial guidance several times this year.   Mosaic, which produces fertilizer ingredients potash and phosphate, earlier this year declined to issue guidance "until market conditions normalize" on significant aspects of its business, including potash sales volumes and selling price.   Cargill, the agribusiness titan and majority owner of Mosaic, warned in August that earnings had dropped at Mosaic. That same month, Mosaic officials said potash sales had fallen 35 to 40 percent, and phosphate sales were off 15 to 20 percent.  The company's long-term outlook remains positive because global demand for food, and thus the fertilizer needed to grow it, remains strong and rising. Projections of both population and calorie consumption show that farmers around the world must sharply increase their production to feed the planet.  "Phosphate fundamentals have improved," said James T. Prokopanko, company president and CEO. "The potash market is evolving and we expect strong demand in calendar year 2010 for both nutrients."

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth