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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Preface
Contents
Acid Plant Database July 22, 2021
Owner | Toros Agri-Industry
and Trade Co. Inc. Toros Tarim |
|
Location |
Samsun Turkey |
|
Background |
1967 - Samsun Fertilizer Industry Co.
(Samsun Gübre Sanayi A.Ş.)
was established |
|
Website | www.toros.com.tr | |
Plant | Samsun Facility - Plant No. 1 | Samsun Facility - Plant No. 2 |
Coordinates* | - | - |
Type of Plant | - | Sulphur Burning |
Gas Source | - | Elemental Sulphur |
Plant Capacity | 214,500 STPA | 2,200 MTPD |
SA/DA | - | DA |
Status | Shutdown | Operating |
Year Built | 1971 | 2014 |
Technology | - | MECS |
Contractor | - | Desmet
Ballestra Italy Tekfen Construction and Installation Co. Inc |
Remarks |
According to an April 2010 presentation by the
Tefken Group, 100% of Toros sulphuric acid requirements for fertilizer
production was imported. |
|
Pictures |
Catalyst Screening - 2021 - Inducat Industrial Services |
|
General |
Samsun
Fertilizer Industry Co was established in 1967 to meet the phosphate
fertilizer needs of the country. The facilities are composed of five main
operations: two phosphoric acid production units with concentration
facilities, one sulphuric acid production unit, two fertilizer units for
Diammonium Phosphate and Compound fertilizers. The initial facilities
became operational in 1970 and were composed of Triple Superphosphate (45%
P2O5) with 220.000 tons/year capacity, and Phosphoric Acid facilities with
85.760 tons/year capacity. The TSP unit was increased in capacity through
rehabilitation investments in 1991, upto producing 300.000 tons/year in
different compositions. The second phase of the facilities started construction in 1971. The Diammonium Phosphate (18-46-0) facilities with 227.200 tons/year capacity and Phosphoric Acid facilities with 108.800 tons/capacity became operational in 1973. The modification of the DAP unit to enable compound fertilizer production was completed in 2001. NP (20.20.0) compound fertilizer production started the same year. Further modifications were completed in 2002 to produce NPK (12.30.12) compound fertilizer. Construction started in 1968 for Sulphuric acid facilities with production capacity of 214.500 tons/year and the plant started operating in 1971. Toros Fertilizer and Chemical Industry Co. Inc, a member of Tekfen Group has acquired Samsun Fertilizer Industry (affiliate of Tugsas - Turkiye Fertilizer Industry Co. Inc) from the Privatization Agency on July 04, 2005. The two companies were merged in Nov. 2005 under the name “Toros Agri Industry and Trade Co. Inc”. |
|
References | www.tekfeninsaat.com.tr/plant_project_detail.asp?id=31 | |
News | November
2015 - Desmet Ballestra Italy (DBI) has successfully started-up a
new sulphuric acid plant in Samsun (Turkey) for Toros Tarim. DBI scope
included execution of basic and detail engineering, supply of critical
equipment and material and supervision services to plant construction,
commissioning and start-up. Toros Tarim is a leading Turkish-based
fertilizer producer belonging to Tekfen Group.The plant has a capacity of
2200 ton per day (as 100% H2SO4), is based on the
latest update of Dupont MECS HRS technology and is equipped with a 31 MW
condensing steam turbine cooled by sea water.
www.desmetballestra.com December 17, 2012 - Toros Tarim, the 100% subsidiary of Tekfen Holding, had announced its investment decision to establish a new sulphuric acid plant and the renovation of existing phosphoric acid composite fertiliser plants worth USD 232mn. The company revised up the investment amount for the said investment from USD 232mn to USD 300mn. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth