Knowledge for the Sulphuric Acid Industry
Sulphuric Acid on the Web
Introduction
General
Equipment Suppliers
Contractor
Instrumentation
Industry News
Maintenance
Acid
Traders
Organizations
Fabricators
Conferences
Used
Plants
Intellectual
Propoerty
Acid
Plant Database
Market
Information
Library
Technical Manual
Introduction
General
Definitions
Instrumentation
Plant Safety
Metallurgial
Processes
Metallurgical
Sulphur Burning
Acid Regeneration
Lead Chamber
Technology
Gas Cleaning
Contact
Strong Acid
Acid Storage
Loading/Unloading
Transportation
Sulphur
Systems
Liquid SO2
Boiler Feed Water
Steam Systems
Cooling Water
Effluent Treatment
Utilities
Construction
Maintenance
Inspection
Analytical Procedures
Materials of Construction
Corrosion
Properties
Vendor Data
DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
Order
Form
Preface
Contents
Feedback
Sulphuric Acid
Decolourization
Order Form
Preface
Table of Contents
Process Engineering Data Sheets - PEDS
Order
Form
Table of Contents
Introduction
Bibliography of Sulphuric Acid Technology
Order Form
Preface
Contents
Acid Plant Database October 21, 2019
Owner | Mosaic Co. | |||
Location | Estrada da Cana, km 11 |
|||
Background |
Fosfértil was originally a state owned company, a subsidiary of Cia. Vale de
Rio Doce and was named Valefertil. Following government policies the
company was privatized and shares were purchased by several small fertiliser
blending companies, who formed the group Fertifos, to ensure their supply of
intermediates. The other fertiliser companies that are shareholders,
besides Fertifos, are Bunge Fertlizantes and Fertibrás whilst nearly 25% is
owned by individuals, banks and investment companies. 2010 - Formerly Fosfertil www.fosfertil.com.br - Vale Fertilizantes www.valefertilizantes.com |
|||
Website | www.mosaicco.com | |||
Plant | Uberaba Industrial Complex | |||
Unit (U-110) | Unit (U-120) | Unit (U-130) | Plant No. 4 | |
Coordinates* | 19° 59' 38" S, 47° 53' 1" W | 19° 59' 36" S, 47° 53' 3" W | 19° 59' 35" S, 47° 53' 1" W | 19° 59' 38" S, 47° 52' 56" W |
Type of Plant | Sulphur Burning | Sulphur Burning | Sulphur Burning | Sulphur Burning |
Gas Source | Sulphur | Sulphur | Sulphur | Sulphur |
Plant Capacity |
1980: 1300
MTPD 1983: 1600 MTPD |
1980: 1300 MTPD |
1998: 1800 MTPD |
2100 MTPD |
SA/DA | DA | DA | DA | DA |
Status | Operating | Operating | Operating | Unknown |
Year Built | 1980 | 1980 | 1998 | - |
Technology | Outotec (Lurgi) | Outotec (Lurgi) | MECS | - |
Contractor | - | - | Krebs | - |
Remarks | - | - | - | Final expansion phase |
Pictures | ||||
- | ||||
General | The Uberaba–1 Complex, originally named Valefertil, was a pioneer in phosphate transport as it was the first factory world-wide to be fed with phosphate by a mineral pipeline. This pipeline is over 125 km in length from the mine and beneficiation unit in Tapira, close to Araxá, to the chemical complex in Uberaba and has one intermediate pumping station. The phosphate slurry is pumped at about 60% solids and at the terminal it is thickened to 68% solids for feed to the phosphoric acid plant as a slurry. | |||
References |
Paul A. Smith, "Phosphoric Acid Expansion in Brazil",
2004 IFA Technical Conference, 20-23 April, Beijing, China |
|||
News |
January 8, 2019
- Brazil’s Vale, the world’s largest iron ore and nickel miner, said in a
securities filing on Tuesday that on January 8, 2018, it will conclude the
sale of a fertilizer unit to US-based Mosaic Co. with adjustments. The
changes will reduce the price tag of the sale by $1.35 billion. The
South American miner revealed that it wants to retain control of the TIPLAM
port terminal, located in Brazil’s southeastern region and which was
originally included in the deal. Even though Mosaic will still have the
right to use the port facility, the plan change means that Vale will not
receive the initially agreed $2.5 billion but it will get instead $1.15
billion plus 34.2 million shares in Mosaic, equivalent to 8.9 per cent of
its total share capital.Back in December 2016 when the negotiation was
announced, Mosaic had agreed to pay the highest amount for Vale’s stake in
Peru’s Bayovar mine, the firm’s Kronau potash project in Canada and most of
its phosphate assets in Brazil, including the terminal but excluding the
nitrogen and phosphate assets in Cubatão, which will be bought by Norwegian
chemical company Yara for $255 million.Despite the last-minute modification,
Mosaic’s President and CEO, Joc O’Rourke, said in a press release that his
company’s plans in Brazil have not changed. “We look forward to completing
the transaction and working to realize the exceptional opportunity this
acquisition presents,” he wrote.The transaction between Vale and the world’s
No.1 producer of phosphate fertilizer is part of the former’s strategy to
cut debt and focus on its core businesses. September 22, 2017 - A fire disrupted operations at a Vale Fertilizantes plant in Brazil's southeastern state of Minas Gerais on Thursday, the company said.The fire occurred at a water cooling tower for a plant producing sulphuric acid in its Uberaba facility around noon and was under control within an hour, a spokesperson said in an emailled statement.No employees were hurt and the cause of the fire is under investigation, she said.Photos and video seen by Reuters showed billowing black smoke and fire covering a large section of the structure.Brazilian regulators approved Mosaic's purchase of Vale Fertilizantes in August in a deal that makes miner Vale the largest shareholder in the US-based firm.
January 27, 2010
- Vale SA agreed to buy Bunge Ltd.’s fertilizer assets in Brazil for $3.8
billion in cash as the South American nation, the world’s biggest producer
of coffee, sugar and orange juice, seeks to cut its dependency on imports.
Vale will acquire 100 percent of Bunge Participacoes e Investimentos SA,
which owns phosphate rock mines and assets in Brazil, and Bunge’s 42.3
percent stake in Brazilian fertilizer producer Fertilizantes Fosfatados SA,
or Fosfertil, the Rio de Janeiro-based company said today in an e-mailed
statement. Vale, the
world’s biggest iron-ore producer and second- largest nickel miner, is
seeking to diversify from iron ore and boost investments in fertilizers
throughout Latin America as Brazil aims to reach self-sufficiency in crop
nutrients after prices surged. The company plans to become a global
fertilizer supplier, Chief Financial Officer Fabio Barbosa said Aug. 4.
“Today’s acquisition adds value to Vale’s existing potash and phosphate mine
assets, and is a positive diversification,” Gilberto Cardoso, a Rio de
Janeiro-based analyst with Banif Securities, said in an interview. “Vale’s
strategy is in line with the trend by the world’s big mining companies,
including BHP Billiton and Rio Tinto, to invest in fertilizers.”
Vale sid that once the transaction gains approval from regulators, the
company will start a mandatory offer to buy out the common shares held by
minority shareholders of Fosfertil. Bunge said in a statement that it will
use part of the net proceeds of $3.5 billion from the deal to reduce debt.
“This transaction is instrumental to the consolidation of Vale’s strategy on
focusing on Brazil as the main market for its production of phosphates,
given the potential of the acquired mines,” Vale Chief Executive Officer
Roger Agnelli said in today’s statement.
Vale fell 85 cents, or 2 percent, to 41.75 reais as of 1:04 p.m. in Sao
Paulo. Bunge, based in White Plains, New York, rose 36 cents to $62.38.
Fosfertil is Brazil’s biggest supplier of phosphate and nitrogen-based
products for fertilizers production, currently supplying about 11.3 million
tons a year of these materials, according to its Web site. The company, with
phosphate rock mines in Goias and Minas Gerais states, has proven and
probable reserves of 1.19 billion metric tons of phosphates, Vale said.
Vale is currently Brazil’s sole producer of potash, a raw material used in
fertilizer production, at the Taquari-Vassouras mine in Sergipe state, where
it produces 800,000 metric tons a year.
Brazil currently imports 91 percent of its potash needs, 49 percent of its
phosphates needs and 75 percent of its nitrogen- based fertilizer raw
materials, according to the national mining department’s fertilizer minerals
coordinator, Joao Cesar de Freitas Pinheiro.
Vale plans to start in 2013 the 4.3 million-tons-a-year Rio Colorado potash
mine in Argentina, bought last year from Rio Tinto Group. Other projects may
boost the company’s output of potash to 12 million tons a year, Rubens
Fernandes, head of Vale’s fertilizers business, said in an Dec. 14
interview. The company also aims to produce 9 million tons of phosphate
rock. Brazil’s potash
consumption, now 6 million tons a year, is rising 5 percent a year, about
double the world average, he said. Bunge said its share in Fosfertil,
together with the other phosphate rock assets it’s selling to Vale, have an
annual capacity of about 3 million tons.
Vale is also developing a phosphate rock mine at Bayovar, Peru, which is
scheduled to start up this year.
Cash availability for the Bunge purchase is “no problem” for Vale, Banif’s
Cardoso said, following its July 2008 share- sale, when it raised more than
$12 billion. “Vale’s got strong
investment capability, it’s got a lot of cash reserves,” he said. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth