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DKL Engineering, Inc.
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Acid Plant Database September 18, 2018
Owner | Chemaf S.P.R.L. |
|
Location |
Democratic |
|
Background | Part of Shalina Resources | |
Website |
www.shalinaresources.com www.chemaf.com |
|
Plant | Etoile (SAP II) | |
Coordinates* | 11° 37' 43" S, 27° 35' 17" E | |
Type of Plant | Sulphur Burning | |
Gas Source | Elemental Sulphur | |
Plant Capacity | 500
MTPD 2014: 95,859 tonnes |
|
SA/DA | - | |
Emissions | - | |
Status | Operating | |
Year Built | 2010 | |
Technology | - | |
Contractor | - | |
Remarks |
Shalina Resources has built the first and only sulphuric acid plant in the
Democratic Republic of Congo.
It commissioned its first acid plant, capacity 100 tpd, in 2005. This plant
is located within the Usoke compound in
A second acid plant will be commissioned in Oct 2008. This acid plant is
located at the Etoile mine and will have a capacity of 500 tpd. A railway
link is currently under construction to bring the sulphur to site. This
expansion is timed to be commissioned with increasing requirement for acid
for leaching at Usoke where Copper Cathode production will increase to
30,000tons/annum. Any excess acid will be sold within the local |
|
Pictures | ||
General |
Shalina Resources is a growing mining and metals company. Our principal
activities include mineral exploration, development and mining in the
Shalina Resources is privately owned and part of the Shalina Group, which
has been operating in the Democratic Republic of Congo (DRC) for nearly
thirty years. Shalina Resources is headquartered in Shalina Resources has a modular approach to developing operations which has allowed it to self-fund the majority of its growth. The Company first started small-scale mining and mineral processing in 2002. It constructed a copper carbonate pilot plant, known as ‘PP1’, within its production facility based at Usoke Ave (in the industrial zone of Lubumbashi). At this time, annual production capacity was 500 tonnes of copper carbonate and 240 tonnes of cobalt carbonate that was recovered by precipitation. By continued re-investment of retained earnings, the Company has considerably increased its production capacity and will surpass 24,000tpa copper cathode by end 2011 and work towards 2,400 tpa in the form of cobalt salt. In 2004, Shalina Resources built its first
sulphuric acid plant with capacity of 100 tpd at Usoke Avenue and a new
larger plant with an installed capacity of 500 tpd was commissioned at the
Etoile mine site in August 2010. It has been commissioned for the extra
leaching capacity required to reach the target of copper cathode production
of 100 tpd which is expected to be achieved by 2012. In this year, the company also commissioned the Kilimasimba Stone Quarry, its purpose being to produce aggregates for construction. Both the acid and the aggregates operations give Shalina Resources access to strategic key production materials and this has enabled capital and production costs to be reduced. That is not to forget the local value addition and job creation also created by these operations. |
|
References | - | |
News | January 29, 2018 - Outotec to deliver modular sulfuric acid plants for Shalina Resources in the Democratic Republic of Congo Outotec has been awarded a contract by Shalina Resources Limited for the delivery of advanced sulfuric acid plant technology to the Mutoshi project near Kolwezi in the Democratic Republic of Congo. The order value, approximately EUR 33 million, is booked in Outotec's 2018 first quarter order intake. Outotec's scope includes the delivery of three skid mounted, modular sulfuric acid plants that will produce the acid and SO2 gas required in the process of the new Mutoshi copper-cobalt plant. The innovative plant concept, based on Outotec's technology and expertise gained from 650 plants delivered globally, ensures the many benefits of modular prefabricated plant delivery, such as low investment, installation and operation cost, increased availability and maintainability as well as environmentally sound and safe operation. The order complements the EUR 65 million copper and cobalt processing technology delivery to the Mutoshi project Outotec announced on December 14, 2017. "We really look forward to working with Shalina Resources in the Mutoshi project, and are extremely pleased that we can complete our diverse technology package for the copper and cobalt processing now with sulfuric acid plants. These modular plants represent our latest technology, and remarkably improve the environmental performance of the plant", says Kalle Härkki, head of Outotec's Metals, Energy & Water business. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth