Knowledge for the Sulphuric Acid Industry
Sulphuric Acid on the Web
Introduction
General
Equipment Suppliers
Contractor
Instrumentation
Industry News
Maintenance
Acid
Traders
Organizations
Fabricators
Conferences
Used
Plants
Intellectual
Propoerty
Acid
Plant Database
Market
Information
Library
Technical Manual
Introduction
General
Definitions
Instrumentation
Plant Safety
Metallurgial
Processes
Metallurgical
Sulphur Burning
Acid Regeneration
Lead Chamber
Technology
Gas Cleaning
Contact
Strong Acid
Acid Storage
Loading/Unloading
Transportation
Sulphur
Systems
Liquid SO2
Boiler Feed Water
Steam Systems
Cooling Water
Effluent Treatment
Utilities
Construction
Maintenance
Inspection
Analytical Procedures
Materials of Construction
Corrosion
Properties
Vendor Data
DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
Order
Form
Preface
Contents
Feedback
Sulphuric Acid
Decolourization
Order Form
Preface
Table of Contents
Process Engineering Data Sheets - PEDS
Order
Form
Table of Contents
Introduction
Bibliography of Sulphuric Acid Technology
Order Form
Preface
Contents
Materials of Construction -
Metals - Alloy G-30
September 29, 2004
Introduction Chemical Composition Corrosion Resistance Physical Properties Mechanical Properties Fabrication Heat Treatment Forming Welding |
Associated Links |
Hastelloy® alloy G-30 (UNS N06030) is a high chromium nickel-base alloy which shows superior corrosion resistance over most other nickel and iron-base alloys in commercial phosphoric acids as well as many complex environments containing highly oxidizing acids such as nitric/hydrochloric, nitric/hydrofluoric and sulphuric acids.
The resistance of alloy G-30 to the formation of grain boundary precipitates in the heat-affected zone makes it suitable for use in most chemical process applications in the as-welded condition.
Nickel | Ni | Balance |
Cobalt | Co | 5.0 max |
Chromium | Cr | 28.0 – 31.5 |
Molybdenum | Mo | 4.0 - 6.0 |
Tungsten | W | 1.5 - 4.0 |
Iron | Fe | 13.0 – 17.0 |
Silicon | Si | 0.8 max |
Manganese | Mn | 1.5 max |
Carbon | C | 0.03 max |
Columbium + Tantalum | Cb + Ta | 0.3-1.5 |
Copper | Cu | 1.0 - 2.4 |
Phosphorous | P | 0.04 max |
Sulphur | S | 0.02 max |
Density | 21°C (70°F) | 8220 kg/m³ (513.2 lb/ft³) |
Thermal Conductivity | 100°C (212°F) 300°C (572°F) 500°C (932°F) |
11.9 W/m K (83 BTU in/ft² h °F) 16.7 W/m K (116 BTU in/ft² h °F) 20.3 W/m K (141 BTU in/ft² h °F) |
(Plate,
6.4 mm (0.250 in.) thick)
(Room Temperature)
(Solution heat-treated at 1177°C, rapid air cooled or water quenched)
Ultimate Tensile Strength | 675.7 MPa (98 ksi) |
Elongation in 50.8 mm (2 in.) | 55% |
Yield Strength (0.2% offset) | 317.2 MPa (46 ksi) |
Wrought forms of alloy G-30 are furnished in the solution heat-treated condition unless otherwise specified. The standard solution, heat-treatment consists of heating to 1177°C (2150°F) followed by rapid air-cooling or water quenching. Parts that have been hot formed should be solution heat-treated prior to final fabrication or installation.
Alloy G-30 has excellent forming characteristics and cold forming is the preferred method of forming. Because of its good ductility, it can be easily cold-worked. The alloy is generally stiffer than the austenitic stainless steels. Therefore, more energy is required during cold forming.
Alloy G-30 is readily welded by Gas Tungsten Arc (GTAW), Gas Metal-Arc (GMAW) and Shielded Metal-Arc (covered electrodes), welding techniques. Its welding characteristics are similar to those for Hastelloy alloy G-3. Submerged-Arc welding is not recommended as this process is characterized by hih heat input to the base metal and slow cooling of the weld.
The joint surface and adjacent area should be thoroughly cleaned before welding. All grease, oil, crayon marks, sulphur compounds and other foreign matter should be removed.
Matching composition filler metal is recommended for joining alloy G-30. For gas-tungsten-arc and gas-metal-arc welding, Hastelloy alloy G-30 filler wire (ER NiCrMo-11; UNS N06030) is suggested. For shielded-metal-arc welding, alloy G-30 covered electrodes (E NiCrMo-11; UNS W86030) are suggested.