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Contents
Strong Acid System - Valves
April 23, 2004
Introduction Plug Valves Butterfly Valves Gate Valves Globe Valves New Products |
Associated Links |
A variety of valve types and materials are used throughout the strong acid system. The corrosive nature of sulphuric acid requires that special attention be paid to materials of construction to ensure long service life and reliable operation.
Plug valves are used for isolation purposes and on/off service only. They are available in sizes from ½” through to 18”. Sizes larger than 8” diameter are not normally used partly due to cost and the increased flange-to-flange dimensions. For isolation purposes, gate valves are more suitable in the larger sizes.
Manufacturer | XOMOX | XOMOX |
DURCO | DURCO |
Model |
Tufline 067 |
Tufline 061 |
G4 |
T-41 |
Type |
Sleeved |
Fully Lined | Sleeved |
Fully Lined |
Size Range |
½” to 18” |
½” to 8” |
½” to 18” | ½” to 8” |
Body Material |
Ductile Iron
Alloy 20 / A351 CN7M
CD4MCu |
Carbon Steel or
Ductile Iron |
Ductile Iron
316 SS / A351 CF8M
Durimet 20 / A351 CN7M
CD4MCu/Durcomet 100
Durcomet 5 (High Si SS) |
Ductile Iron |
Plug |
Ductile Iron
316 SS / A351 CF8M
Alloy 20 / A351 CN7M
CD4MCu |
Stainless Steel or
Ductile Iron |
Ductile Iron
316 SS / A351 CF8M
Durimet 20 / A351 CN7M
CD4MCu/Durcomet 100
Durcomet 5 (High Si SS) |
Ductile Iron |
Sleeve |
PTFE |
N/A | PTFE |
N/A |
Lining |
N/A | PFA or FEP |
N/A | PTFE |
Connection |
150 lb Flanged |
150 lb Flanged |
150 lb Flanged |
150 lb Flanged |
Wrench/Lever Operator | ½” to 4” |
½” to 4” |
½” to 4” |
½” to 4” |
Gear |
4” to 18” |
4” to 8” |
4” to 18” |
1" to 8" |
The selection of materials for the body, plug and other wetted parts will depend on the service conditions.
Butterfly valves are used primarily for flow control and regulation. The seat design will determine if the valve will provide positive shutoff. A swing-thru seat design should not be used for isolation as it will not provide positive shutoff.
Manufacturer | DURCO | LEWIS | XOMOX | |
Model |
BTV 2000 | - | Tufline | |
Type |
Fully Lined | Metallic, Swing-Thru | Metallic | |
Size Range |
2" to 24" | 4" to 24" | 3" to 48" | |
Body Material | Ductile Iron (2" to
12") Cast Steel (14" to 24") |
Lewmet | Alloy 20 (1) | |
Disc Material | DIPA-PFA encapsulated nickel plated ductile iron | Lewmet | Alloy 20 (1) | |
Lining |
PTFE | N/A | N/A | |
Connection |
Lug or Wafer | Wafer | Lug or Wafer | |
Wrench/Lever Operator | 2" to 8" | Consult Vendor | Consult Vendor | |
Gear |
2" to 24" | Consult Vendor | Consult Vendor | |
(1) Other materials available, consult vendor.
The selection of materials for the body, disc and other wetted parts will depend on the service conditions.
Gate valves are used isolation purposes. They are not designed for throttling service.
Manufacturer | LEWIS | |||
Model |
||||
Type |
Double Disc | |||
Size Range |
2" to 24" | |||
Body Material | Process Iron (A278
class 35) Lewmet |
|||
Disc Material | Lewmet | |||
Stem | Alloy 20 | |||
Seat | Lewmet | |||
Handwheel | Non-rising | |||
Stem | Rising | |||
The selection of materials for the body, disc and other wetted parts will depend on the service conditions.
Globe valves are used flow control.
Manufacturer | LEWIS | |||
Model |
||||
Port Type |
Parabolic | |||
Size Range |
1/2" to 6" | |||
Body Material | Lewmet Alloy 20 |
|||
Plug Material | Lewmet | |||
Stem | Lewmet Alloy 20 |
|||
Seat | Lewmet | |||
The selection of materials for the body, plug and other wetted parts will depend on the service conditions.
AVT (Advanced Valve Technologies) is pleased to announce the launch of its new Sulphuric Acid Valve, able to handle an unusually wide range of sulphuric acid duties. The new ANSI150 and PN16 valves, based on a proprietary Novolac material technology, will accept duties in concentrations from 1% to 99%, working at temperatures up to 190°F (90°C). This ability to handle a wide range of concentrations in Sulphuric service is an exciting development for an industry where extremely expensive exotic alloys struggle to cover a wide range of concentrations whilst PTFE lined valves suffer problems due to liner failure and exterior attack. Furthermore, the new AVT valves typically offer a 30% to 80% cost saving over these alternative valves, and a 6 week manufacturing lead-time for project volumes - compared to 15 weeks for some alloy materials. The new Sulphuric Acid Valve joins the growing range of AVT products, already recognised for "class busting" performance in Hydrochloric Acid and other corrosive media. Advanced Valve Technologies (AVT) is the world leader in applying reinforced composite technologies to valves and related products. Their range of 20 bar (300psi) rated full port ball and double offset performance butterfly valves offer outstanding corrosion resistance, 60% weight savings over metallic valves, outstanding pressure-temperature characteristics and a compelling cost of ownership for applications in the Chemical, Offshore and Marine markets.