Sulphuric Acid -
NEWS
Updated January 5, 2024
2022
Elessent Clean Technologies Opens Office in
Indonesia
Metso Outotec to deliver two sulfuric acid
plants to Uzbekistan
Metso Outotec picks up major metallurgical
solutions order from Almalyk
KPCT Advanced Chemicals Plans Casa Grande,
Arizona, Sulphuric Acid Plant
Martin Midstream Partners L.P. Announces Joint Venture with Samsung C&T
America, Inc. and Dongjin USA, Inc. to Produce Electronic Level Sulfuric
Acid
Nyrstar’s Port Pirie lead smelter to shut for 55 days
BASF introduces X3DTM,
a revolutionary catalyst shaping technology for optimized catalyst
performance
Stolberg lead plant remains shut while awaiting sale approvals
Zimplats US$1,8 billion Capex to ease fertiliser shortages
Chemtrade Announces Joint Venture With Kanto Group
Enami will initiate procedures to build a new smelter in Paipote
Workers in Chile strike at world's largest copper producer
Vedanta puts its copper smelter plant in Tuticorin on sale
Chile to Close Copper Mining Smelter After Environmental Emergency
Elessent Clean Technologies Increases Global MECS® Catalyst Prices
Earthworks start for new 500 000 t/y Kamoa copper smelter
Itafos Announces Resumption of Sulfuric Acid Production and Sales at
Arraias
Elessent Clean Technologies Increases Global MECS® Catalyst Prices
Elessent acquires DuPont’s Clean Technologies business
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Elessent Clean Technologies Opens Office in Indonesia
December 15, 2022 - Elessent Clean Technologies (Elessent), global
leader in sulfuric acid technologies, announces the opening of a new
office in Jakarta, Indonesia. The new office will be a core
maintenance and reliability (M&R) solutions provider for sulfuric
acid plants in the region, as well as provide a full scope of
technical services to customers. Elessent’s Jakartan subsidiary name
is PT MECS MandR Solution, and its official establishment date was
December 7, 2022. As the energy transitions persists, the need
for metals like nickel and copper has grown significantly with the
increasing demand for technologies to fight climate change. In
recent years, Indonesia has secured its place as a top performer in
mining these metals. As pressure mounts to provide access to these
resources, more and more manufacturers are turning to Indonesia for
supply.
Metso Outotec to deliver two sulfuric acid plants to
Uzbekistan
December 13, 2022 - Almalyk Mining and Metallurgical Co. (AMMC)
has awarded Metso Outotec (Helsinki, Finland) an order for the delivery
of two sulfuric acid plants to be built for AMMC’s zinc roasting
facility in Almalyk, Uzbekistan. The value of the order is approximately
EUR 70 million, and it is booked in Metals’ fourth-quarter orders
received. Metso Outotec’s scope of delivery includes the
design and delivery of Planet
Positive equipment for two
gas cleaning and sulfuric acid plants, which will process all off-gases
from the zinc roasters into industrial-grade sulfuric acid. In addition,
Metso Outotec will deliver utility facilities, such as a common cooling
tower system and a common air compressor system. The
two plants to be delivered by Metso Outotec will be identical and will
replace AMMC’s existing facilities for gas cleaning and sulfuric acid
production. The plants will improve operational efficiency and
reliability and significantly reduce the facilities’ environmental
impact. The sulfuric acid plants are expected to be operational by the
end of the second half of 2025. “We are extremely
pleased that Almalyk has again selected us as the partner for providing
gas cleaning and sulfuric acid technology. Metso Outotec’s advanced
Planet Positive gas cleaning and sulfuric acid plant solution will
improve the environmental performance of AMMC’s metallurgical
operations,” says Hannes
Storch, Vice President, Metal and Chemical Processing at
Metso Outotec.
Metso Outotec picks up major metallurgical solutions order
from Almalyk
November 29, 2022 - JSC Almalyk Mining and Metallurgical complex,
Almalyk MMC, in Uzbekistan has awarded Metso Outotec a contract for the
design and basic engineering work for their new copper smelter complex.
Two thirds of the approximately €15
million contract is booked in Metals’ fourth-quarter order intake and
one third in Minerals’ fourth-quarter order intake. The basic
engineering covers the flash smelting, slag concentration, electrolytic
refinery technologies and sulphuric acid production. “Our company has
been collaborating with Almalyk MMC for many years, both in minerals and
metallurgical solutions. We will provide comprehensive basic engineering
services for the construction of their new metallurgical complex in
Almalyk. We look forward to the close collaboration and to the continued
growth going forward,” says Gustav Kildén, Vice President for Metals
Sales at Metso Outotec. Almalyk MMC is the main copper producer in
Uzbekistan. The company produces refined copper, gold, silver, zinc,
molybdenum, lead concentrate and other products. The new copper smelter
forms part of a new copper processing and refining complex linked to the
development of the Yoshlik-1 mine. Metso Outotec is already
supplying a range of equipment for the MOF3 concentrator part of the
project, including HIGMill® regrinding mills, TankCell® flotation
equipment and high-rate thickeners, FrothSense+™ froth cameras, Larox®
PF filters, slurry pumps and MHC™ Series hydrocyclones, as well as
samplers, Courier™ 6X SL elemental on-line analysers and PSI500i
particle size analysers, a state-of-the-art process control system, and
installation and commissioning advisory services and spare parts.
KPCT Advanced Chemicals Plans Casa Grande, Arizona, Sulphuric
Acid Plant
November 22, 2022 - KPCT Advanced Chemicals, a joint venture
between Kanto Group, a leading semiconductor chemical supplier based in
Taiwan, and Chemtrade Logistics Inc. the leading North American producer
of electronic grade sulfuric acid, plans to build an electronic grade
sulphuric acid manufacturing plant in Casa Grande, Arizona. The up to
$250 million project is expected to create 65 jobs. The
facility, scheduled to be operational by 2025, will produce chemicals
critical to semiconductor manufacturing and have a total annual capacity
of 100,000 metric tons of electronic grade acid.
“Kanto Group is pleased to partner with Chemtrade and to leverage both
parties’ strengths to bring new high-quality sulphuric acid capacity to
serve the growing North American electronic chemicals market,” said
Jerry Lu, KPPC Advanced Chemicals Inc. CEO. The site,
which will occupy 10 acres, will be the first greenfield construction of
an electronic grade sulfuric acid plant in North America and is expected
to provide superior reliability and consistent quality while minimizing
emissions. “We’re excited to welcome another
globally-recognized manufacturing operation to Arizona’s robust
semiconductor supply chain,” noted Sandra Watson, President and CEO of
the Arizona Commerce Authority (ACA). “Arizona continues to
attract the world’s leading semiconductor companies. We thank CEO Lu and
the entire team at Kanto and look forward to supporting their success in
Arizona for many years to come.” Chemtrade operates a
diversified business providing industrial chemicals and services to
customers around the world. The company is one of North America’s
largest suppliers of sulphuric acid, spent acid processing services,
inorganic coagulants for water treatment, sodium chlorate, sodium
nitrite, sodium hydrosulphite and phosphorus pentasulphide.
“This joint venture, bringing KPCT Advanced Chemicals to Greater
Phoenix, is critical to the market and will strengthen our semiconductor
ecosystem by bolstering the local supply chain while allowing
uninterrupted service to a burgeoning hub of semiconductor suppliers and
fabs in the region,” noted Chris Camacho, President and CEO of the
Greater Phoenix Economic Council. “We’re excited to see another
semiconductor supplier investing in Casa Grande and look forward to
partnering in their continued growth and success.”
Martin Midstream Partners L.P. Announces Joint Venture with
Samsung C&T America, Inc. and Dongjin USA, Inc. to Produce Electronic
Level Sulfuric Acid
October 19, 2022 - Martin
Midstream Partners announced today that, through an affiliate Martin
ELSA Investment LLC, it has entered into definitive agreements with
Samsung C&T America, Inc. and Dongjin USA, Inc., an affiliate of Dongjin
Semichem Co., Ltd., to form DSM Semichem LLC. DSM will produce and
distribute electronic level sulfuric acid. By leveraging the existing
assets of MMLP located in Plainview, Texas and installing additional
facilities as required, DSM will produce ELSA that meets the strict
quality standards required by the recent advances in semiconductor
manufacturing. In addition to owning a 10% non-controlling interest in
DSM, the Partnership will be the exclusive provider of feedstock to the
ELSA facility. MMLP, through its affiliate Martin Transport, Inc., will
also provide land transportation services to end-users of the ELSA
produced by DSM. Bob Bondurant, President and Chief Executive
Officer of Martin Midstream GP LLC, the general partner of MMLP stated,
“We are excited to partner with Samsung C&T America, Inc. and Dongjin
USA, Inc. in this unique opportunity to capitalize on the diverse and
complimentary skillsets, operating expertise, and vast market knowledge
of the three parties. The new facilities will incorporate technology
currently being utilized to produce ELSA in Taiwan, which exceeds the
quality of sulfuric acid being produced in the United States today.
“This strategic alliance allows the Partnership to capitalize on our
existing asset base to participate in the manufacturing and
transportation supply chain of the most advanced and power-efficient
chip technology to date. ELSA supply presently sourced in the U.S. does
not meet current domestic demand, and with announced new fabrication and
existing fabrication facility expansions, we anticipate an attractive
market for the ELSA produced in Plainview.” Assuming growth
capital investments of approximately $20 million, the Partnership
expects to realize annual distributable cash flow of $5 to $6 million
from both the improvements to the existing assets and its interest in
DSM. The ELSA facility is estimated to start-up in the first quarter of
2024. The Partnership will fund the capital improvements and the
contribution to DSM through a long-term land lease and using available
capacity under its revolving credit facility.
Nyrstar’s Port Pirie lead smelter to shut for 55 days
October 4, 2022 - Nyrstar’s Port Pirie lead smelter in Australia will
shut for 55 days to implement capital expenditure to improve emissions
and operational performance, the Belgium-based company said on Tuesday.
Trafigura is a majority owner of Nyrstar,
which declined to say how much lead Port Pirie produces. Port Pirie
produced 160,000 tonnes of lead in 2018. Germany’s Stolberg lead plant
has not reopened because its sale to Trafigura has not been completed,
Nyrstar said last week. Global lead consumption is estimated by
analysts at around 13 million tonnes this year and expectations are for
a surplus this year and next. Benchmark lead on the London Metal
Exchange was trading around at $1,877 a tonne. That compares with last
week’s $1,746 a tonne, the lowest since June 2020.
Stolberg lead plant remains shut while awaiting sale
approvals
September 30, 2022 - Germany's Stolberg lead plant has not
reopened because its sale to Trafigura has not been completed, the
commodities group's Nyrstar metals business said on Friday. The
plant, located in the west of Germany, was sold to Trafigura in July and
was due to reopen after the sale was finalised. "We currently do
not have an update on when we expect to receive the relevant regulatory
approvals," Nyrstar told Reuters. "We plan to restart the facility
after all closing conditions and receipt of regulatory approvals to
transfer the assets have been obtained and when the plant is technically
ready." The plant, also known as Berzelius Stolberg, was among
several German industrial businesses damaged by massive flooding in the
west and south of the country in summer 2021 and declared force majeure
on its contracts. The Stolberg smelter largely supplies European
battery producers with lead. Stolberg produces 155,000 tonnes of
lead and more than 100 different specifications of lead alloys as well
as 130,000 tonnes of sulphuric acid.
BASF introduces X3DTM,
a revolutionary catalyst shaping technology for optimized catalyst
performance
September 28, 2022 - ASF introduces the novel X3DTM technology,
a new additive manufacturing technology for catalysts based on 3D
printing. Catalysts produced with this technology feature an open
structure, resulting in a reduction of the pressure drop across the
reactor and a high surface area, significantly improving the catalysts’
performance. BASF has capabilities to supply commercial quantities.
The technology offers a greater freedom of catalyst design compared to
conventional production technologies. It brings catalysts’ performance
to the next level and helps to customize catalysts to customers’
specific conditions and needs by designing infill pattern, fiber
diameter and orientation. Customers can benefit from an increased
reactor output, higher product quality and lower energy consumption. The
novel catalysts are mechanically robust and proven in commercial plant
operation externally and for several years in BASF. BASF can apply
the technology to a wide variety of existing catalytic materials,
including base or precious metal catalysts as well as carrier materials.
BASF’s Sulfuric Acid catalysts O4-111 X3D and O4-115 X3D are the first
catalysts produced with the new technology and are used in industrial
plants. “With this technology, we are able to provide catalysts
that are tailored to our customers’ needs to help significantly boost
their plant performance while reducing energy consumption and increasing
sustainability at the customer level”, said Detlef Ruff, Senior Vice
President, Process Catalysts at BASF. “BASF’s technical service team
will work with customers to identify the best catalytic technology for
their individual projects,” said Chris Wai, Vice President, Global
Chemical Market Catalysts at BASF.
Zimplats US$1,8 billion Capex to ease fertiliser shortages
September 2, 2022 - ZIMBABWE’s largest platinum producer, Zimplats says
the agriculture sector is set to access cheaper fertiliser under the
US$1,8 billion Capital Expenditure projects initiative, which has tabled
plans to set up a plant to produce sulphuric acid by-products. The
budget was approved last year and will be rolled out on a 10-year period
commencing 2022. The projects include those currently undergoing
approval, and will concentrate on maintaining current production levels
through mine replacements and upgrades. Speaking to NewZimbabwe.com Business
Thursday Zimplats Holdings head-corporate affairs, Sibusisiwe Chindove
said one of the headline projects will produce sulphuric acid as a
by-product. “The fertiliser project is emanating from the US$1,8
billion expansion programme that we have been talking about. It
comprises several projects which we will be rolling out from this year
going forward over a ten-year period,” said Chindove. “The
establishment of an abatement facility to mitigate sulphuric dioxide
emissions emanating from the current and expanded smelting capacity.
“So one of these projects is the construction of the plant and the
by-product of that will be significant amounts of sulphuric acid which
we believe will be useful in the manufacture of fertiliser,” she said.
The facility, Chindove added, will go a long way in buttressing the
agricultural and mining nexus in the context of growing the economy at
large.
Chemtrade Announces Joint Venture With Kanto Group
July 19, 2022 - Chemtrade Logistics Income Fund announced a joint
venture with privately held Kanto Group for the greenfield construction
of a high purity sulphuric acid plant. The joint venture, KPCT Advanced
Chemicals LLC will build a plant in Casa Grande, Arizona with an
expected start-up in 2024. The high purity production process will be
based on Kanto Group technology, which is currently in use in Taiwan and
Japan supplying the leading semiconductor producers in Asia. The plant
will have a total annual capacity of approximately 100,000MT of
electronic grade acid. The project is expected to cost between US$175
and US$250 million; however, detailed engineering plans and cost
estimates are expected to be complete in Q4 2022. Kanto Group and
Chemtrade own 51% and 49%, respectively, of this joint venture.
Scott Rook, President, and CEO of Chemtrade said, “We are excited to
partner with Kanto Group, a global technology leader in high purity
chemicals for electronic manufacturing. For years, Chemtrade has been
the primary manufacturer of ultrapure sulphuric acid in the North
American market. This joint venture allows us to expand our North
American position and meet the growing needs of the semiconductor
manufacturers.” KPPC Advanced Chemicals Inc. CEO, Jerry Lu
commented, “Kanto Group is pleased to partner with Chemtrade and to
leverage both parties’ strengths to bring new high-quality sulphuric
acid capacity to serve the growing North American electronic chemicals
market.”
Enami will initiate procedures to build a new smelter in Paipote
June 28, 2022 - The National Mining Company
revealed that it will seek to build a new plant in the Atacama Region,
after the closure of the Ventanas smelter due to pollution episodes.
The repercussions continue after the government of Gabriel Boric
announced the closure of the Ventanas division of Codelco, due to the
contamination episodes in Quintero and Puchuncaví. In this
context, El Mercurio revealed that the National Mining Company (Enami)
confirmed that this year it will start the environmental process to
build a new smelter in Paipote, in the Atacama Region. The
executive vice president of Enami, Jaime Pérez de Arce, assured that the
investment for the plant would exceed US$ 1,000 million. Along the
same lines, Pérez de Arce said that they will also request a Special
Lithium Operation Contract (CEOL). In the same way, from the state
company they made a request for the project to be developed with the
highest global standards in terms of pollution.
Workers in Chile strike at world's largest copper producer
June 23, 2022 - Workers at Chile's state mining company Codelco,
the largest producer of copper in the world, launched an open- ended
strike Wednesday to protest the closure of a foundry in one of the
country's most polluted regions. Police said they arrested 18
people as striking workers, waving Chilean flags and setting tires on
fire, blocked entry to six mining facilities around the country. They
did this mainly at the Ventanas foundry, which the government announced
last week that it would shut down.The Copper Workers
Federation said the strike will cost Codelco -- which produces around
eight percent of the world's copper amounting to 10-15 percent of
Chile's GDP -- $20 million a day. Marcel contested that figure.
Unions described the closure of the Ventanas foundry, located around 140
kilometers west of the capital Santiago, as "arbitrary," and are
demanding the government invests $54 million to bring the plant up to
the highest environmental standards. Government spokeswoman Camila
Vallejo said the government remains open to dialogue but that it was
focused on "a more sustainable model of development." Codelco's
decision comes after an incident on June 9 when 115 people, mostly
school children, suffered sulphur dioxide poisoning released by heavy
industry, provoking the closure of schools in the area. Sulphur
dioxide is a classic air pollutant usually linked to the burning of
fossil fuels. Last week, President Gabriel Boric hit out at
Chile's record on polluting the environment. "There are now
hundreds of thousands of people who live in our country exposed to
severe degradation of the environment that we have provoked or allowed
and, as a Chilean, that makes me feel ashamed."
Vedanta puts its copper smelter plant in Tuticorin on sale
June 20. 2022 - Vedanta Ltd has decided to
put its 4,00,000 ton per annum (tpa) copper smelter plant and refining
complex at Tuticorin for sale. The copper smelter plant complex is known
as Sterlite Copper. The company along with Axis Capital has called for
Expression of Interest (EoI) for its smelter complex (primary and
secondary), sulphuric acid plant, copper refinery, continuous copper rod
plant, phosphoric acid plant, effluent treatment plant, 160 MW captive
power plant, reverse osmosis units, oxygen generation unit and
residential complex with amenities. However, an
environmental activist, who is against the Copper Smelter plant,
wondered whether the company can sell the plant when a case is pending
in the Supreme Court. The decision came as a surprise to many as the
company was saying that it would reopen the plant. According to Vedanta,
the plant produces about 40 per cent of the country's demand for copper
and contributes about Rs 2,500 crore per annum to the exchequer and 12
per cent of Tuticorin Port's revenue. Curiously last
March, Vedanta came out with an EoI about its decision to set up a
500,000 tpa copper smelter plant in a coastal region in India. The
company has sought expression of interest from coastal states wishing to
partner in the project that would have an investment potential of about
Rs 10,000 crore through a newspaper advertisement. According to Vedanta,
the proposed project would need about 1,000 acre in proximity to port
along with logistics connectivity with conveyor/corridor of rail and
road to handle five million tpa material movement on both in-bound and
out-bound sides. The company said the project has a
potential to provide direct and indirect employment to 10,000 people and
will contribute about Rs 3,000 crore to the government treasury as taxes
and others. Senior officials were not available to reply IANS query
whether the company is exiting Tuticorin. Later in a statement, the
company said India's copper requirements are set to grow exponentially
in the coming years. Having ample supplies of copper
is critical to ensuring successful implementation of new-gen
technologies such as electric vehicles, rapid automated transport and
clean energy, the company said. "We are, therefore, actively on the
lookout for a suitable partner state to help take forward the vision of
an Atmanirbhar Bharat and ensure that our nation enjoys unfettered
access to copper, through a state-of-the-art copper manufacturing plant,
the operational and environmental parameters of which are
comparable to the best in the world," Vedanta said. According to
Vedanta, the closure of Tuticorin copper smelter plant has had a ripple
effect in terms of imports and livelihoods. "Post closure, India has
become a net importer of copper for the first time in 18 years, with
copper imports growing 3X while exports have plunged by 90 per cent. We
are continuing to explore all legal avenues towards achieving a
sustainable solution to the closure," the company had said. The Tamil
Nadu government had ordered the copper smelter plant to be shut down in
2018 following a violent protest that led to the death of 13 persons in
police firing. The 4,00,000 ton Sterlite Copper smelter plant that has
been operating in Tuticorin for over 25 years with a cumulative
investment of about Rs 3,000 crore. However, from the start, Sterlite
Copper smelter plant has been facing protests by the local people
alleging that it pollutes the environment. Originally, the plant was
planned in Goa, but it faced severe opposition from the state's people.
However, the AIADMK regime under J. Jayalalithaa gave a warm welcome to
the project and allotted land at Tuticorin. Ever
since then the plant was in the eye of a storm with MDMK leader Vaiko
leading a protest against the project and later filing a case. The major
political parties in Tamil Nadu -- AIADMK and DMK -- are against
Vedanta's copper smelter plant in Tuticorin. The Supreme Court is
hearing the case on an appeal filed by the company against the Madras
High Court's refusal to reopen the Sterlite Copper smelter plant in
Tuticorin. Reacting to the latest advertisement Fatima Babu, one of the
persons who had filed a case against Sterlite Copper told IANS: "It has
to be seen whether the company can sell the plant when a case is pending
in the Supreme Court. There seems to be a hidden agenda in the
advertisement as it makes several claims like state-of-the-art
plant and others." "Our stand is clear. The copper smelter plant should
not be in Tuticorin whether under the name Sterlite Copper owned by
Vedanta or by any other owner," she said. She added that if Vedanta
wants to set up a new copper smelter then it can do so by
complying with the law anywhere else.
Chile to Close Copper Mining Smelter After Environmental
Emergency
June 17, 2022 - Chile President Gabriel Boric
Friday said the state-owned copper producer would begin the closure of
the troubled Ventanas smelter after dozens fell ill due to an
environmental emergency in the vicinity of the plant. Codelco
decided to close the facility after a peak in sulfur dioxide emissions
in the area affected hundreds of high school students and teachers in
the region in recent weeks. “Codelco’s board of directors has
decided to move toward the closure of operations at the Ventanas
Smelter,” the president said. He said a thorough study and talks
with stakeholders preceded the decision to shut down the facility.
The president announced the decision from the Palace of La Moneda in
Santiago after a group of workers protested against the anticipated
measure. He said the closure would be gradual. “We have said
it very clearly, we do not want more sacrifice zones. Thousands live
exposed to the environmental deterioration that we have caused and
allowed and that as a Chilean embarrasses me.” The
Quintero-Puchuncaví Bay, 160 km northwest of Santiago on the Chilean
coast, was declared an “environmental sacrifice zone,” in 1993. It
meant a territory abandoned to industrial deterioration and pollution,
permanently affecting human health and biodiversity. The president
assured the affected plant workers and their families that the
government would not leave them alone. “Our government is taking
all the necessary steps so that this decision does not negatively affect
the workers of the company,” he said. “I can affirm that no worker
will be left jobless. No Codelco worker will be left unprotected, their
positions are secured.” Andrea Cruces, the president of Ventanas
union, labeled Codelco board chairman Máximo Pacheco a “traitor.”
Cruces said Pacheco would “be remembered in history as the one who
betrayed Chilean mining.” “You sold us and told the government
that you were going to close the windows without a confrontation.”
Multiple cases of poisoning were reported with up to more than 100
students taking ill in the region. Dozens of students from an
educational institute in Quintero developed symptoms like dizziness and
headaches on Friday morning.
Elessent Clean Technologies Increases Global MECS® Catalyst
Prices
May 23, 2022 - Elessent Clean Technologies has
announced an additional global price increase of $0.60/liter for its
MECS ® sulfuric acid catalyst products. Additional surcharges may apply
for freight, near term delivery and specialty product grades. Subject to
the terms of applicable contracts, the new pricing will take effect
immediately.
Earthworks start for new 500 000 t/y Kamoa copper smelter
May 3, 2022 - In its endeavours
to ramp up copper production and become the
third-largest copper producer, diversified miner Ivanhoe Mines has
started earthworks on a 500 000 t/y direct-to-blister flash smelter at
its Democratic Republic of Congo- (DRC-) based and 39.6%-owned
Kamoa-Kakula copper mining complex.
The smelter – with a nameplate capacity to produce 99%-pure
blister copper – has been sized to process most of
the copper concentrate forecast to be produced by Kamoa-Kakula's Phase
1, Phase 2 and Phase 3 concentrators. The smelter will be built
adjacent to the Phase 1 and 2 concentrator plants and is designed to
use technology supplied by Metso Outotec, meeting the International
Finance Corporation’s emissions standards. In late 2021,
Kamoa Copper awarded engineering company China Nerin Engineering the
basic engineering contract for the planned smelter.
Ivanhoe notes
that Nerin actively promotes the advancement of
smelting technology through its own research and development, and
establishing various partnerships with global industry peers, including
Metso Outotec. Once in operation, the smelter is expected to
enable Kamoa-Kakula to reduce its cash costs per pound of
payable copper produced by about 10% to 20%, driven by significantly
reduced transportation costs, reducing overall volumes shipped by more
than half, as well as more favourable tax treatment, and the recovery
and sale of sulphuric acid as a by-product revenue. Ivanhoe says
there is strong demand and a market for sulphuric acid in the DRC to
recover copper from oxide ores. Copper mines in the region currently
import significant volumes of sulphur used in sulphur-burning acid
plants to produce sulphuric acid for the treatment of oxide copper ores.
The DRC also imports sulphuric acid, primarily from Zambia. The
Phase 3 expansion of Kamoa-Kakula complex is also on track to take the
mine into third place on a global copper production scale, increasing
yearly copper production capacity to about 600 000 t by the fourth
quarter of 2024. Kamoa-Kakula’s Phase 3 will consist of two
new underground mines known as Kamoa 1 and Kamoa 2, as well as the
initial decline development at Kakula West.A
new, five-million-tonne-a-year concentrator plant will be established
adjacent to the two new mines at Kamoa, taking total processing capacity
to more than 14-million tonnes a year. Going forward, the existing
Phase 1 and 2 concentrators will be de-bottlenecked and operating at a
combined throughput of 9.2-million tonnes a year by the second quarter
of 2023, which is expected to increase Kamoa-Kakula’s copper production
to more than 450 000 t/y. Meanwhile, negotiations for an amendment
to Kamoa-Kakula’s offtake arrangements for Phase 2 production are nearly
complete, with copper product currently being shipped under existing,
Phase 1 agreements. Kamoa-Kakula’s Phase 3 expansion will be
powered by hydroelectricity through Kamoa Copper’s Inga II partnership,
which is expected to generate an additional 178 MW of
renewable hydropower for the DRC. Ivanhoe co-chairperson Robert
Friedland says that, along with its joint venture partner Zijin Mining,
Ivanhoe is resolved to expedite future expansion phases at Kamoa-Kakula
to meet rapidly rising copper demand, create profitable growth for
shareholders, and long-lasting economic and social benefits for the
Congolese nation and people.
Itafos Announces Resumption of Sulfuric Acid Production and
Sales at Arraias
February 8, 2022 - Itafos Inc. announced today the resumption of
sulfuric acid production and sales at Arraias. The recommissioning of
the previously idled sulfuric acid plant was completed on schedule,
within budget and with no reportable environmental releases or
recordable incidents. “We are pleased to have safely and
successfully completed the recommissioning of the sulfuric acid plant at
Arraias. While we continue to evaluate strategic alternatives for
Arraias, we are opportunistically restarting the sulfuric acid plant to
supply market demand and deliver positive margins,” said G. David
Delaney, CEO of Itafos. Arraias’ sulfuric acid plant has
production capacity of 220kt per year. The Company expects to operate
the sulfuric acid plant at Arraias with a base load capacity of
approximately 10.5kt per month. Arraias has secured short-term sulfuric
acid offtake agreements for its base load capacity with pricing linked
to sulfur benchmarks. Based on market demand, the Company expects to
opportunistically produce additional volumes of sulfuric acid to be sold
on the spot market. The remainder of the infrastructure associated
with Arraias’ vertically integrated phosphate fertilizer business,
including its mine, beneficiation plant, acidulation plant and
granulation plant remain idled following best practices.
Elessent Clean Technologies Increases Global MECS® Catalyst
Prices
February 4, 2022 - Elessent Clean Technologies has announced an
additional global price increase of $0.30/liter for its MECS ® sulfuric
acid catalyst products. Additional surcharges may apply for freight,
near term delivery and specialty product grades. Subject to the terms of
applicable contracts, the new pricing will take effect immediately.
Elessent acquires DuPont’s Clean
Technologies business
January 1, 2022 - 1 January 2022 marked the beginning for Elessent Clean
Technologies as an international private equity consortium, consisting
of BroadPeak Global LP, Asia Green Fund (AGF) and The Saudi Arabian
Industrial Investments Company (Dussur). The international private
equity consortium also completed its transaction to purchase the Clean
Technologies business of DuPont de Nemours Inc. on 31 December
2021.Elessent Clean Technologies is a global leader in process
technologies to drive sustainability and carbon neutrality in the metal,
fertilizer, chemical and oil refining industries. Elessent retains
exclusive rights to the technologies, expertise, products, and services
including: MECS® sulfuric
acid and environmental technologies, BELCO® scrubbing
technologies, STRATCO® alkylation
technology and IsoTherming® hydroprocessing
technology.“We are excited about what the future holds for us as a
standalone company,” said Elessent CEO, Eli Ben-Shoshan, “The strong
global expertise of the Group will accelerate our mission to deliver the
technology and tailored solutions our customers need to more efficiently
produce cleaner products for the world.”The name ‘Elessent’ is derived
from the words ‘element’ and ‘essential’. From the production of
carbonless energy to the production of sulfuric acid for the metals and
fertilizer industries, and from removal of sulfur from refined oil
products to air pollution control, Elessent creates clean alternatives
to traditional industrial processes to minimise the impact on the
environment while enabling its customers to produce essential elements
critical to everyday life.