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DKL Engineering, Inc.
Handbook of Sulphuric Acid Manufacturing
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Sulphuric Acid
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Materials of Construction
- Gaskets
(Weak Acid)
February 23, 2003
Introduction Samples Bolt Torques |
Associated Links |
Chemline GA Series Low Torque Gaskets or equivalent gaskets are recommended for all plastic and FRP piping systems to prevent initial flange leakage due to bolt over tightening. They are especially recommended for all solid plastic flanged body valves. The unique double convex ring design provides optimum sealing with a fraction of the bolt torque required for flat face gaskets.
Elastomers such as
EPDM
and Viton are generally
used. The material selection will depend on the fluid conditions
particular its composition as related to minor contaminants such as chlorides,
fluorides, etc. Alternatively EPDM gaskets with a 0.4 mm overlay of
PTFE or PVDF can be used for
greater chemical resistance. As well, the overlay gaskets have increased
elasticity and lower bolt torques required to seal than pure
PTFE or PVDF gaskets.
The following are recommended gaskets for use in
weak sulphuric acid service.
Acid Concentration : 0 to 10% H2SO4
Temperature: 90°C (194°F) maximum
The ability of a gasket to effect a seal depends not only on the quality of the materials, but also on the thickness of the material, the design of the flanges, the amount of pressure exerted on the gasket by the bolts, and how the gasket is assembled into the flanges and tightened. Consult the manufacturer for specifics regarding your application.
Sizes |
EPDM: 1/2" to 14" |
Class |
ANSI 150 Full Face |
Temperature Range |
EPDM: -40 to 90ºC
(-40 to 195ºF) |
Low Torque Gaskets |
Recommended Bolt Torques ft-lb (150 psi working
pressure)
Size | EPDM | PTFE (overlay) | |
inches | mm | ||
1/2 | 15 | 13 | 14.5 |
3/4 | 20 | 13 | 14.5 |
1 | 25 | 13 | 14.5 |
1 1/4 | 30 | 13.8 | 15.9 |
1 1/2 | 40 | 14.5 | 18.1 |
2 | 50 | 14.5 | 18.1 |
2 1/2 | 65 | 18.1 | 25.4 |
3 | 80 | 18.1 | 25.4 |
4 | 100 | 18.1 | 25.4 |
6 | 150 | 21.7 | 29 |
8 | 200 | 25.4 | 36.2 |
10 | 250 | 29 | 36.2 |
12 | 300 | 36.2 | 43.5 |